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Doosan DP158LCF User Manual

Doosan DP158LCF
160 pages
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GENERATOR DIESEL ENGINE
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Table of Contents

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Doosan DP158LCF Specifications

General IconGeneral
BrandDoosan
ModelDP158LCF
CategoryEngine
LanguageEnglish

Summary

3. Performance and specifications

Gross Engine Output

Table detailing engine output (PS, kWm) for prime and standby conditions across models.

4. Regular inspection

Regular Inspection Table

Table detailing inspection and replacement intervals for various engine systems based on hours.

Cooling system

Coolant Standards and Specifications

Recommendations for antifreeze concentration, additives, and coolant capacity for different engine models.

Checking and Measuring Coolant

Procedures for checking coolant level, condition, and measuring concentration using test sheets.

Coolant Draining and Charging

Instructions for draining and refilling the engine cooling system with coolant.

Cooling Circuit Cleaning

Procedure for cleaning the engine's internal cooling passages using a cleaning solution.

Lubrication system

Engine Oil Capacity and Checking

Table showing oil capacity and step-by-step guide on how to check the engine oil level.

Engine Oil and Filter Replacement

Procedures for replacing engine oil and the oil filter cartridge, including safety and tool usage.

Fuel system

Fuel Filter Maintenance

Steps to drain water from the fuel filter and instructions for replacing the fuel filter cartridge.

Fuel Contamination Prevention and Pre-filter Cleaning

Measures to prevent fuel contamination and procedure for cleaning the fuel pre-filter element.

Fuel Injection Pump and Nozzle Maintenance

Checks and maintenance for the fuel injection pump and injector, including pressure testing and timing.

Fuel Circuit Air Bleeding and Injector Maintenance

Steps to remove air from the fuel circuit and information on injector design and pressure adjustment.

Adjusting Injection Timing

Steps to adjust the fuel injection pump timing if the initial check reveals an incorrect setting.

Intake/exhaust system

Cylinder block/head

Valve Clearance Adjustment

Conditions for adjusting valve clearance and step-by-step guide for performing the adjustment.

Cylinder Head Bolt Tightening

Instructions for retightening cylinder head bolts on a new engine or after a repair, using an angle method.

Cylinder Compression Pressure Measurement

Procedure to measure cylinder compression pressure using a specialized gauge and adapter.

Others/driving system

V-Belt Adjustment and Replacement

Steps for adjusting V-belt tension and replacing V-belts if necessary.

5. About the engine

Engine Disassembly and Assembly Procedures

Comprehensive guide to disassembling and reassembling the engine and its major components.

6. Cooling system

Failure Diagnosis

Table listing engine phenomena, their causes, and troubleshooting steps for the cooling system.

7. Lubrication system

Failure Diagnosis for Lubrication System

Table listing lubrication system symptoms, causes, and troubleshooting steps for oil consumption and pressure issues.

8. Fuel system

Fuel System Failure Diagnosis

Table listing fuel system symptoms, causes, and troubleshooting steps for engine starting and power issues.

Fuel System Failure Diagnosis (Continued)

Table listing fuel system symptoms, causes, and troubleshooting steps for engine smoke, knocking, and unstable operation.

Controller System: DGC-2013 Governor Controller System Description and Mounting

Description of the DGC-2013 controller, its PID algorithm, and mounting precautions for weather and humidity.

Controller Lamp Display and System Troubleshooting

Interpretation of controller lamp displays and troubleshooting steps for system instability (hunting).

System Inoperative Troubleshooting

Table for troubleshooting engine governing system faults, including voltage tests and component checks.

9. Intake/exhaust system

10. Cylinder block/head

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