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Dunham-Bush WCFX 12 User Manual

Dunham-Bush WCFX 12
64 pages
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INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL
Form No: MM0422A
R134aR134aR134a
50/6050/60 Hz50/60
INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL
Products That Perform . . .By People Who Care
®
MODEL:
WCFX Series
ROTARY
SCREW
WATER
CHILLERS

Table of Contents

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Dunham-Bush WCFX 12 Specifications

General IconGeneral
BrandDunham-Bush
ModelWCFX 12
CategoryChiller
LanguageEnglish

Summary

Installation Procedures for Chillers

Water Piping Connections Guide

Guidelines for connecting evaporator and condenser water piping, including support and venting.

Electrical Wiring Precautions

Precautions for connecting power wiring, adhering to codes and voltage requirements.

Request for Start-Up Representative

Procedure for scheduling an authorized representative for initial unit start-up.

Chiller Operation Procedures

Seasonal Shut-Down Procedure

Steps for safely shutting down the unit for prolonged periods, including draining and oil sampling.

Seasonal Start-Up Procedure

Procedures for starting the unit after a prolonged shutdown, including checks and energizing heaters.

Oil Management Systems

Description of oil lubrication and return systems for compressors in different models.

Hydraulic Capacity Control System

Explanation of the system that controls compressor capacity using hydraulic valves.

Freeze Prevention Measures

Critical measures to prevent damage from freezing water in evaporator or condenser tubes.

Freeze Prevention: Standby at Low Ambient Temperatures

Procedures for draining and drying the unit when ambient temps are below freezing.

Freeze Prevention: During Operation

Importance of protective devices to prevent freezing during operation.

Freeze Prevention: During Maintenance

Precautions to prevent freezing when transferring refrigerant.

Electrical System for Chillers

DBLAN Network Control

Configuration and operation of the DBLAN network for multi-chiller control.

Vision 2020i Controller and Terminal

Overview of the user interface, display, and connectivity of the Vision 2020i system.

Authorization Procedure

Procedure for gaining authorization levels to access and modify settings.

Authorization Key Entry

Entry point for password login to access different authorization levels.

Technician Key and Menu Access

Access to technician-level settings for calibration, manual control, and compressor adjustments.

Technician Status Key Entry

Entry point for technician-level access to calibration and control functions.

Technician Main Menu Navigation

Main menu for technician settings including FLA calibration and sensor calibration.

Compressor FLA Calibration Procedure

Procedure for calibrating compressor Full Load Amps (FLA) and capacity percentage.

Control Functions Overview

Explains various control functions managed by the Vision 2020i controller.

Evaporator Freeze Shutoff

Shuts down the unit if leaving chilled water temperature drops below the freeze setpoint.

Compressor Capacity Calibration

Procedure to calibrate compressor FLA and capacity percentages for accurate readings.

Master/Slave Control Sequence

How multiple chillers are sequenced and controlled based on building load demand.

DBLAN Communication Bus Operation

Explains the DBLAN network's role in inter-chiller communication and operation sequencing.

Chiller Sequence of Operation

Step-by-step description of how chillers sequence their operation based on load demand and enable signals.

Vision 2020i Local Area Network (DBLAN)

How chillers are connected and programmed within a local DBLAN network for sequencing.

Network Connection Diagram

Visual representation of how controllers and terminals are interconnected in the DBLAN network.

Maintenance Procedures for Chillers

Charging Procedures: Refrigerant and Oil

Procedures for charging refrigerant and oil, and identifying potential leaks.

Refrigerant Charge Check

How to check and add refrigerant charge using sight glasses and charging valves.

Oil Charge and Management

Proper oil types and maintenance for compressors, warning against adding incorrect oil.

Troubleshooting Common Symptoms

A guide to diagnosing and resolving common unit symptoms and potential causes.

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