EasyManua.ls Logo

Dunham-Bush WCFX Series User Manual

Dunham-Bush WCFX Series
64 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL
Form No: MM0422A
R134aR134aR134a
50/6050/60 Hz50/60
INSTALLATION,
OPERATION &
MAINTENANCE
MANUAL
Products That Perform . . .By People Who Care
®
MODEL:
WCFX Series
ROTARY
SCREW
WATER
CHILLERS

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Dunham-Bush WCFX Series and is the answer not in the manual?

Dunham-Bush WCFX Series Specifications

General IconGeneral
BrandDunham-Bush
ModelWCFX Series
CategoryChiller
LanguageEnglish

Summary

INTRODUCTION

NOMENCLATURE

1.0 GENERAL INFORMATION

1.1 RECEIVING AND INSPECTION

Inspect unit upon arrival for shipping damage and file claims as needed.

1.2 RIGGING AND MOVING

Proper procedures for lifting and moving the unit to prevent damage.

1.3 DIMENSIONAL DATA

Outline drawings and space/clearance requirements for unit servicing.

1.4 APPLICATION PRECAUTIONS

Instructions for proper and successful application of water chilling machines.

2.0 INSTALLATION

2.1 FOUNDATION

Requirements for a flat, level foundation capable of supporting the unit's weight.

2.2 VIBRATION ISOLATION

Recommendations for mounting units on vibration isolators to reduce noise.

2.3 UNMOUNTED ACCESSORIES

Installation of the chilled water flow switch in the outlet piping.

2.4 WATER PIPING CONNECTIONS

Guidelines for connecting water piping, supporting lines, and system cleaning.

2.5 ELECTRICAL WIRING

Precautions for connecting power wiring, compliance with codes.

2.6 CONTROLS

2.7 REQUEST FOR START-UP REPRESENTATIVE

3.0 OPERATION

3.1 SYSTEM WATER FLOW RATE

Measuring chilled and condenser water flow rates using pressure drops.

3.2 SEASONAL SHUT-DOWN PROCEDURE

Steps for shutting down the unit for prolonged periods, including draining.

3.3 SEASONAL START-UP PROCEDURE

Procedures for starting up the unit after a prolonged shutdown period.

3.4 SAFETY RELIEF VALVES

Information on safety relief valves protecting pressure vessels.

3.5 REFRIGERATION CYCLE

Explanation of the refrigerant flow and its state changes within the system.

3.6 OIL MANAGEMENT SYSTEMS

3.7 HYDRAULIC CAPACITY CONTROL SYSTEM

3.8 FREEZE PREVENTION

4.0 ELECTRICAL

4.1 ELECTRICAL DATA

Table of electrical specifications for different unit models.

4.2 WIRING DIAGRAM

Reference to the typical wiring diagram for unit configurations.

4.3 TYPICAL OPERATION

Conditions required to start a compressor and its operation monitoring.

4.4 VISION 2020İ CONTROLLER AND TERMINAL

4.4.1 DBG1 OPERATOR KEYPAD

Description of the 15 polycarbonate buttons on the operator keypad.

4.4.2 STATUS READING

4.4.3 Authorization

4.4.4 Advanced user key and menu

4.4.5 TECHNICIAN KEY and MENU

4.4.5.3 Compressor FLA Calibration

Steps to calibrate compressor FLA values for accurate readings.

4.4.5.4 To perform Sensor Calibration

Guide to calibrating various sensors like pressure and temperature.

4.4.5.5 Manual Control

Manually controlling digital inputs and relay outputs via keypad.

4.4.5.6 Compressor Control

4.4.6 Control Functions

4.4.6.1 Chilled Water Pump Interlock And Flow Switch (CWP And CWFS)

Role of CWP and CWFS in ensuring chilled water flow for unit start.

4.4.6.2 Customer Control Interlock

Using external controls to enable or disable unit operation.

4.4.6.3 Anti-Recycle Timer

Delay feature preventing frequent compressor restarts after starting.

4.4.6.4 On Delay Timer

Timer preventing simultaneous starting of multiple compressors.

4.4.6.5 Load Control

Controlling leaving water temperature by adjusting compressor capacity.

4.4.6.6 Ramp Control

4.4.6.7 Staging Control

4.4.6.8 Modmotor Setback Control

4.4.6.9 Evaporator Pressure Control

4.4.6.10 Sump Heater Control

4.4.6.11 Low Pressure Cut-off

4.4.6.12 Evaporator Freeze Shutoff

4.4.6.13 High Pressure Cut-off

4.4.6.14 Standard Oil Level Sensor (LS)

4.4.6.15 High Oil Temperature Thermostat (12TAS)

4.4.6.16 Overload Protector (M2OL)

4.4.6.17 Phase Control Relay (PCR)

4.4.6.18 Sensor Alarm

4.4.6.19 No-Stop Alarm

4.4.6.20 Low Differential Pressure Alarm

4.5 CALIBRATION OF SCREW COMPRESSOR CAPACITY AMPS AT FULL LOAD & MINIMUM LOAD PERCENTAGE

4.6 Master/Slave Control Sequence

4.6.1 Principle of Operation via DBLAN communication bus

4.6.2 Sequence Of Operation

4.7 VISION 2020İ LOCAL AREA NETWORK (DBLAN)

4.8 NETWORK CONNECTION DIAGRAM

4.9 HARDWARE SETTINGS

4.9.1 Addressing the Vision 2020i controller

Setting DIP switches to assign network addresses to the controller.

4.9.2 Addressing the Vision 2020i DBG1 terminal

4.9.3 Vision 2020i Controller LED Status

5.0 MAINTENANCE

5.1 GENERAL

Importance of regular inspection, cleaning, and preventive maintenance.

5.2 PERIODIC INSPECTION

Guidelines for periodically checking essential temperatures and pressures.

5.3 MONTHLY INSPECTION

Procedures for monthly checks including water treatment and control panel inspection.

5.4 WATER SIDE CLEANING OF VESSELS

Methods for cleaning evaporator and condenser heat transfer surfaces.

5.5 ELECTRICAL MALFUNCTION

5.6 CHARGING

5.7 TROUBLESHOOTING

5.8 SAMPLE LOG SHEET

Related product manuals