Dura Trel 11127 - User Manual

Dura-Trel, Inc. ~ PO Box 122, Sheboygan Falls, WI 53085 ~ Toll Free 877-258-6020
#11127 4’ KIDS PICNIC TABLE
ASSEMBLY INSTRUCTIONS
TOOLS NEEDED:
Drill with #2 Phillips Bit,
¼" and 3/32" Drill Bits
2 – 7/16” Wrenches or Sockets
File
TABLE TOP ASSEMBLY
(Refer to Upper Portion of Drawing 1)
On a large flat non-abrasive surface lay the four 1½ x 5½ x 48" table top rails with pilot holes for
screws facing up. (Table top rails have pilot holes farthest from the ends of the rail.) Set the two
20" brackets over the pilot holes on each end of the table top rails, leaving a ⅛” gap between rails.
Fasten one bracket to rails with ¾” screws. Repeat for other end of table.
Apply glue to the inside edges of the ⅞ x 1½ x 22⅜" end cap and push (do not slide from end) the
end cap onto the end of each table top, taking care that the end cap is flush with the outer edges of
table top.
SEAT ASSEMBLY
(Refer to Lower Portion of Drawing 1) (Make 2)
Lay out 2 pieces of seat rail with pilot holes facing up and an approximate gap of ⅛" between them.
(Seat rails have pilot holes closest to the ends of the rail.) Place an 8¾" bracket over pilot holes on
one end of the seat rails and fasten bracket to rails with ¾” screws. Repeat on other end of seat.
Apply glue to the inside edges of the ⅞ x 1½ x 11⅛" end caps and push onto the ends of the seat
rails.

Summary

Table Top Assembly

Table Top Assembly Steps

Assemble table top rails using brackets and end caps, ensuring proper alignment and glue application for a secure fit.

Seat Assembly

Seat Assembly Steps

Assemble seat rails using brackets and end caps, ensuring correct gap and secure fastening with glue and screws.

Table Leg Assembly

Table Leg Assembly Steps

Construct leg assemblies by attaching cross rails to leg rails using bolts, washers, and nuts, applying glue to end caps.

Completing Table Assembly

Attaching Leg Assemblies

Attach completed leg assemblies to the underside of the table top using bolts, washers, and nuts.

Diagonal Brace Installation

Diagonal Brace Installation

Bolt diagonal braces to leg assemblies and the tabletop center using bolts and screws for added stability.

Seat Attachment

Seat Attachment

Attach seat rail assemblies to the leg assemblies' cross rails using bolts, washers, and nuts.

Final Finishing Notes

Edge Finishing

File or sand sharp edges on end caps after assembly to prevent cuts and scrapes.

Packing List

Parts Contained

Lists all parts and quantities included in the picnic table kit for assembly verification.

Hardware Bag Contents

Details the hardware items and quantities provided in the hardware bag for assembly.

Product Warranty

Warranty Coverage and Exclusions

Outlines what the warranty covers (manufacturing defects) and conditions not covered (abuse, improper installation, shipping damage).

Warranty Claims and Remedies

Details the process for making a warranty claim, the remedy provided (replacement), and the timeframe for reporting defects.

Overview

1. Function Description
2. Important Technical Specifications
3. Dimensions (Component-based)
4. Hardware
5. Tools Required for Assembly
6. Usage Features
7. Assembly Process
8. Maintenance Features
9. Post-Assembly Care
10. Cleaning
11. Warranty Information
12. Customer Support

This document provides assembly instructions, a packing list, and warranty information for the Dura-Trel, Inc. #11127 4' Kids Picnic Table.

Function Description:

The Dura-Trel, Inc. #11127 4' Kids Picnic Table is a children's picnic table designed for outdoor use. It features a tabletop and two integrated seats, supported by a leg and brace structure. The table is constructed from durable materials, likely PVC, given the "Vinyl Lawn & Garden Products" and "20YR Warranty" mentions, which suggests resistance to weathering and common outdoor elements. The assembly process involves attaching various rails, brackets, and end caps using screws, bolts, washers, and nylock nuts, with glue used for end caps to ensure a secure and finished look.

Important Technical Specifications:

Dimensions (Component-based):

• Table Top Rails: 1½" x 5½" x 48" (4 pieces)
• Seat Rails: 1½" x 5½" x 48" (4 pieces)
• Cross Rails: 1½" x 5½" x 48" (2 pieces)
• Legs: 1½" x 5½" x 27¾" (4 pieces)
• Table Brackets: 20" (2 pieces)
• Seat Brackets: 8¾" (4 pieces)
• Center Brace: 7/8" x 1½" x 21 3/8" (1 piece)
• Angle Braces: 7/8" x 1½" x 21¼" (2 pieces)
• Table End Caps: 7/8" x 1½" x 22 3/8" (2 pieces)
• Seat End Caps: 7/8" x 1½" x 11 1/8" (4 pieces)
• Leg End Caps: 7/8" x 1½" x 6 1/8" (4 pieces, angled)
• Cross Rail End Caps: 7/8" x 1½" x 5½" (4 pieces)

Hardware:

• Screws: ¾" (64 pieces), 2" (10 pieces)
• Bolts: ¼" x 3½" (8 pieces), ¼" x 2¼" (18 pieces)
• Washers: ¼" Flat Washer (52 pieces)
• Nuts: ¼" Nylock Nut (26 pieces)
• Glue: 4 oz GLUE CAN (1 piece)
• End Caps (Hardware Bag): 7/8" x 1½" (2 pieces, likely for diagonal braces)

Tools Required for Assembly:

• Drill with #2 Phillips Bit
• ¼" Drill Bit
• 3/32" Drill Bit
• 2-7/16" Wrenches or Sockets
• File

Usage Features:

Assembly Process:

The assembly is divided into three main sections: Table Top Assembly, Seat Assembly, and Table Leg Assembly, followed by Completing Table Assembly and Diagonal Brace installation, and finally Seat Attachment.

• Table Top Assembly: Involves laying out four 1½" x 5½" x 48" table top rails with pilot holes facing up. Two 20" brackets are placed over the pilot holes, leaving a 1/8" gap between rails, and fastened with ¾" screws. Glue is applied to the inside edges of 7/8" x 1½" x 22 3/8" end caps, which are then pushed onto the ends of the table top rails, ensuring they are flush with the outer edges.
• Seat Assembly: Similar to the table top, two 1½" x 5½" x 48" seat rails are laid out with pilot holes facing up, maintaining an approximate 1/8" gap. An 8¾" bracket is placed over pilot holes on each end and fastened with ¾" screws. Glue is applied to the inside edges of 7/8" x 1½" x 11 1/8" end caps, which are then pushed onto the ends of the seat rails. (Note: The pilot holes for seat rails are closer to the ends than those for top rails).
• Table Leg Assembly: Two 1½" x 5½" x 27¾" leg rails are laid out at an angle, with pilot holes for attaching to the table. A 1½" x 5½" x 48" cross rail is placed across the legs, aligning bolt holes. ¼" x 3½" bolts, washers, and nylock nuts are used to secure them, drawing snug but not overtightening. Bolt heads should face the outside of the table. Glue is applied to 7/8" x 1½" x 6 1/8" angle cut end caps for the bottom of the legs and 7/8" x 1½" x 5½" end caps for the ends of the cross rail, and then placed.
• Completing Table Assembly: With the tabletop upside down, one table leg assembly is inserted into the bracket on the underside of the tabletop, with bolt heads facing outwards. ¼" x 2¼" bolts, washers, and nylock nuts are used to draw bolts up snug with 7/16" wrenches. This is repeated for the opposite end.
• Diagonal Brace: Both 7/8" x 1½" x 21¼" diagonal braces are bolted to the center of the cross rails of the table leg assemblies using ¼" x 2¼" bolts, washers, and nylock nuts, with bolt heads facing outwards. The opposite ends of the diagonal braces overlap at the center of the tabletop. Two 3/32" pilot holes are drilled through the braces and into the tabletop, and then fastened with 1½" screws.
• Seat Attachment: Seat rail assemblies are positioned over the horizontal cross rails of the leg assemblies. Bolt holes of the brackets are aligned with holes in the cross rail and fastened with ¼" x 2¼" bolts, washers, and nylock nuts.

Maintenance Features:

Post-Assembly Care:

• Upon completion of table assembly, it is important to file or sand any sharp edges on the end caps to prevent cuts and scrapes.

Cleaning:

• Any type of household cleaner without abrasives can be used for cleaning the table.

Warranty Information:

• Duration: 20-year warranty.
• Coverage: Dura-Trel, Inc. products are warranted to be free from manufacturing defects resulting in delaminating, peeling, flaking, corroding, rusting, cracking, crazing, or extreme amounts of fading or bleaching causing the PVC or hardware to change from its original state.
• Normal Weathering: Defined as exposure to sunlight and extremes of weather and atmosphere which will cause any colored surface to gradually fade. This is not covered by the warranty.
• Conditions Not Covered:
  • Physical abuse, misuse, neglect, or improper storage.
  • Improper installation or installation not in strict adherence to instructions.
  • Materials that are painted, varnished, or coated with any substance.
  • Damages during shipping (Dura-Trel, Inc. is not responsible).
  • Damage attributable to atmospheric pollutants, hail, lightning, hurricane, tornado, wind-borne objects, earthquake, fire, mildew, casualty, act of God, building or ground settlement, or subjection to stress or weight.
• Claims and Remedies: If a manufacturing defect covered by the warranty is determined, Dura-Trel will replace the material (labor not included) F.O.B. from the point of manufacture. Dura-Trel, Inc. will not be responsible for any cost incurred in removal or reinstallation.
• Claim Submission: Claims must be made within 30 days after the defect was first discovered or reasonably could have been discovered. All warranty claims must be sent to Dura-Trel, Inc., P.O. Box 122, Sheboygan Falls, WI 53085, and should describe the defect.
• Product Changes: Dura-Trel, Inc. reserves the right to discontinue or change its design and/or color. If the original color or style is unavailable, a substitute product designated by Dura-Trel, Inc. may be provided.
• Liability Limitation: Dura-Trel, Inc. is not liable for any incidental, special, or consequential damages arising out of the use of these products.

Customer Support:

• For missing or defective parts, contact the manufacturer directly at Toll Free 877-258-6020.

Dura Trel 11127 Specifications

General

Brand	Dura Trel
Model	11127
Category	Outdoor Furnishing
Language	English