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DV Systems IS5-10080 User Manual

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SDI-W
Feb ‘19
- 1 -
Contents: Page:
Safety Precautions 2
Preventative Maintenance Schedule 3
Unpacking and Inspection 4
Compressor Terminology 5
Installation – Mechanical 6
Lubrication 7
Installation - Electrical 8-9
Start-up Procedures 10
Compressor Unit Parts 11-12
Compressor Pumps 13-15
Trouble Shooting Guide 16-19
DV Systems Limited Warranty 20
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to DV Systems.
DV Systems Inc.
490 Welham Road
Barrie, ON
L4N 8Z4
Tele: (705) 728-5657
Web: www.dvsystems.com
Email: sales@dvsystems.com
Standard Duty
Industrial
‘IS’ and ‘SDI’
Air Compressor
Installation,
Maintenance,
And
Service Data

Questions and Answers:

DV Systems IS5-10080 Specifications

General IconGeneral
ModelIS5-10080
CategoryAir Compressor
Maximum Pressure175 PSI
Tank Capacity80 Gallons
Motor Power5 HP
PhaseSingle
Voltage230V
Compressor TypeReciprocating
Drive TypeBelt Drive
Pump TypeCast Iron
Number of StagesTwo Stage
LubricationOil Lubricated

Summary

Safety Precautions

Safety Symbols and Alerts

Explains WARNING, CAUTION, and NOTE symbols for user safety and equipment protection.

Preventative Maintenance Schedule

Unpacking and Inspection

Initial Unpacking Checks

Critical inspection points for the compressor unit and packaging upon arrival.

Reporting Shipping Damage

Procedures for documenting and filing claims for transit damages or shortages.

Compressor Terminology

Installation – Mechanical

Ideal Unit Location

Guidelines for selecting a dry, clean, cool, and well-ventilated installation site.

Secure Unit Mounting

Instructions for anchoring the compressor to the floor using vibration isolator pads.

Lubrication

Pre-Operation Lubrication

Steps for checking and filling the pump oil reservoir before initial startup.

Scheduled Oil Changes

Recommendations for draining and replacing compressor oil based on usage.

Installation - Electrical

Electrical Connection Safety

Ensuring safe and compliant electrical wiring by a qualified electrician.

Electrical Installation Guide

Diagrams and information for connecting the compressor's electrical systems.

Installation – Electrical (cont'd)

Motor Specifications and Rotation

Correct motor voltage, phase requirements, and proper flywheel rotation direction.

Professional Electrical Installation

Why hiring a licensed electrician is crucial for DV Systems units.

Start-up Procedures

First-Time Unit Start-up

Detailed steps for initial operation, including oil checks and running unloaded.

Post-Run Checks and Adjustments

Checks for pressure, amp draw, and air leaks after the compressor begins operation.

Compressor Unit Parts

Parts for 5-7½ HP Vertical Units

Component listings for specific vertical compressor models.

Maintenance Kit Information

Details on available maintenance kits for various pump models.

Compressor Unit Parts (cont’d)

Parts for 5-10 HP Horizontal Units

Component listings for specific horizontal compressor models.

Compressor Pump – DEV-40

DEV-40 Pump Component List

Specific part numbers and descriptions for the DEV-40 compressor pump.

DEV-40 Maintenance Kit Details

Contents of the maintenance kit for the DEV-40 pump.

Compressor Pump – DEV-55

DEV-55 Pump Component List

Specific part numbers and descriptions for the DEV-55 compressor pump.

DEV-55 Maintenance Kit Details

Contents of the maintenance kit for the DEV-55 pump.

Compressor Pump – DEV-100

DEV-100 Pump Component List

Specific part numbers and descriptions for the DEV-100 compressor pump.

DEV-100 Maintenance Kit Details

Contents of the maintenance kit for the DEV-100 pump.

Trouble Shooting Guide

Unit Won't Start or Low Air Flow

Diagnosing issues related to unit startup and insufficient compressed air output.

Trouble Shooting Guide (cont’d)

Excessive Noise and Oil Issues

Troubleshooting causes of unusual noise, milky oil, or carbon build-up.

Trouble Shooting Guide (cont’d)

Operational Problems and Belt Issues

Addressing compressor overheating, air line water, and belt misalignment.

Trouble Shooting Guide (cont’d)

Unit Failures, Cracks, and Leaks

Diagnosing rare conditions like receiver cracks, seized pumps, and various leaks.

DV Systems Limited Warranty

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