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Dynojet 250i User Manual

Dynojet 250i
176 pages
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Table of Contents

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Dynojet 250i Specifications

General IconGeneral
Accuracy± 1%
Measurement UnitsHP, kW, Nm
Resolution0.1 HP, 0.1 ft-lbs
ConnectivityEthernet
Power Supply50/60 Hz

Summary

Chapter 1 Specifications and Operating Requirements

Introduction and Overview

Introduces the dynamometer and the manual's scope, detailing product benefits and safety.

Manual Conventions and Support

Explains symbols, conventions, and provides contact information for Dynojet technical support.

Dyno Room Requirements

Discusses optimal dyno room design elements including noise reduction and ventilation.

Battery and Chassis Specifications

Details battery requirements and physical dimensions of the dynamometer chassis.

Compressed Air and Computer Requirements

Outlines requirements for compressed air and computer specifications for software operation.

Electrical and Environmental Requirements

Specifies electrical power needs and environmental operating conditions for the dyno.

Safety and Tool Requirements

Covers grounding, connectivity, and specific tools needed for installation and operation.

Model Diagrams and Electronics

Illustrates components of Model 200i/250i and details DynoWare RT electronics.

Network Connectivity Options

Explains how to connect the DynoWare RT to a computer or local network.

Chapter 2 Dyno Installation

Unpacking and Inspecting the Dyno

Details steps for safely unloading and checking the dyno for damage upon arrival.

Removing the Dyno from the Crate

Provides step-by-step instructions for safely lifting the dyno off its crate base.

Routing the Power Cable

Details the procedure for properly routing the dyno's main power cable.

Battery Installation

Guides the installation of the required battery into the dynamometer.

Pickup Card Installation

Guides the installation of the electronic pickup card for RPM sensing.

Eddy Current Brake Installation

Covers the installation of the optional eddy current brake accessory.

Load Cell Installation and Calibration

Provides instructions for installing the optional load cell and its calibration.

Securing the Dyno to the Floor

Describes how to anchor the dyno and brake module to the concrete floor.

Support Arm and Monitor Tray Installation

Guides the installation of the articulated arm and platform for monitor and keyboard.

Cable Routing and Identification

Details how to identify and route various cables for dyno components.

DynoWare RT Main Module Installation

Explains how to slide the DynoWare RT main module into its bracket.

Control Panel Cable Connection

Details how to connect the control panel cable to the main module.

Tire Carriage Installation

Provides instructions for installing the tire carriage assembly onto the dyno.

Side and Top Cover Installation

Details how to reinstall the side covers after component installation.

Ramp Bracket Installation

Instructions for attaching a custom ramp to the dyno using a bracket.

Ground Hook Installation

Guides the installation of ground hooks for securing motorcycles on the dyno.

Zip Tube Cable Management

Explains how to use the zip tube to organize and protect cables.

Chapter 3 Accessories

Main Dyno Power Connection

Details how to connect and disconnect power to the dynamometer.

Air Brake Installation and Adjustment

Covers air brake installation, cable routing, and final adjustments.

Emergency Stop Sticker Installation

Explains how to apply the emergency stop sticker to indicate added functionality.

Changing Brake Pads

Provides instructions for replacing the brake pads on the dynamometer.

Adjusting Brake Pad Clearance

Details how to adjust the brake pad clearance for optimal performance.

Air Fuel Ratio Module

Introduces the Air Fuel Ratio module and its installation requirements.

Extended Carriage Installation

Describes the extended carriage option for increased wheelbase compatibility.

Folding Ramp Installation

Introduces the folding ramp accessory for easier motorcycle loading.

High Pressure Blower Installation

Introduces the high pressure blower accessory for engine cooling.

Power Carriage Installation

Introduces the power carriage option for electric tire adjustment.

Wheel Clamp Installation

Introduces the wheel clamp accessory for securing the front tire.

Final Adjustments and Tests

Covers final checks and tests after installing accessories and routing cables.

Chapter 4 Control Panel Interface Operation

Introduction to the Control Panel

Provides an overview of the control panel interface and its functions.

Basic Control Panel Operation and Features

Describes the features and functions of the control panel for dyno operation.

Blower and Interlock Operation

Explains how to control blowers and understand interlock safety circuits.

Power Carriage, Starter, and Status Indicator

Details operation of power carriage, starter, and interpreting status indicator.

Wheel Clamp Operation

Details how to operate the wheel clamp using the control panel.

Power Distribution and Circuit Breakers

Describes the circuit breakers within the CPI for power distribution.

Maintenance and Troubleshooting

Covers basic maintenance and troubleshooting for the wheel clamp and fuses.

Replacing Eddy Current Brake Fuses

Guides the replacement of fuses for the eddy current brake driver.

Troubleshooting CPI Fuses

Details the function of CPI fuses and troubleshooting steps.

Chapter 5 Basic Dyno Operation

Introduction to Dyno Operation

Provides an overview of the chapter on basic dyno operation.

Loading the Vehicle onto the Dyno

Details the steps for safely loading a motorcycle onto the dyno.

Connecting the RPM Pickup

Explains how to connect inductive pickups for RPM measurement.

Grounding the Vehicle

Details the procedure for grounding the vehicle to the dyno before each run.

Pre-Run Inspection Procedures

Outlines essential checks to perform before starting a dyno run.

Using the Starter and Dyno

Explains starter usage and directs users to Power Core Help for dyno operation.

Making a Test Run

Provides steps for conducting a safe and accurate dynamometer test run.

Preventative Maintenance Checks

Recommends routine checks to maintain proper dynamometer operation.

Appendix A Red Head Anchor Installation

Safety Warnings for Anchor Installation

Highlights safety precautions required when installing anchors.

Anchor Installation Procedure

Details the procedure for drilling holes and installing Red Head anchors.

Appendix B Power Requirements and Installation

Power Specs for 60 Hz Regions

Details power requirements and installation for 60 Hz regions.

North America, Japan Power Details

Specifies power outlet requirements and installation for 60 Hz areas.

Testing Receptacle Voltages

Explains how to test receptacle voltages before connecting the dyno.

Hard Wiring to Building Power

Provides instructions for directly wiring the dyno to the building's power.

Power Specs for Other Regions

Outlines power requirements and installation for regions outside NA and Japan.

Testing Voltages for Non-NA/Japan

Explains how to test receptacle voltages for non-NA/Japan regions.

Hard Wiring for Non-NA/Japan

Provides instructions for directly wiring the dyno for non-NA/Japan regions.

Appendix C EEC Kit

EEC Finger Guards Installation

Provides instructions for installing the EEC finger guards.

Drum Module Hood Removal

Explains the necessary step of removing the drum module hood before guard installation.

Adjusting EEC Finger Guards

Explains how to adjust the clearance of the EEC finger guards.

Door Safety Switch Installation

Details the installation and function of the door safety switch.

Appendix D Torque Values

Standard Bolt Torque Values

Lists standard bolt torque values based on size and grade.

Metric Bolt Torque Values

Lists metric bolt torque values for different grades and sizes.

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