Eastwood ARC 80 20295 User Manual

Eastwood ARC 80 20295

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ARC 80 WELDER

ASSEMBLY & OPERATING INSTRUCTIONS

Item #20295

Table of Contents

Questions and Answers:

M
mullinsdavidAug 13, 2025
Why is it so hard to start an arc with my Eastwood ARC 80 20295 Welding System?
- D
  Dr. Roger StricklandAug 13, 2025
  If you're having difficulty starting an arc with your Eastwood Welding System, several factors could be the cause. First, check the ground connection to ensure it's on a clean surface near the welding area, and weld toward the ground. Also, ensure that your amperage is appropriate for the material and electrode you're using. Lastly, make sure the base metal is free of oil, debris, coatings, or moisture; remove any mill scale if it's cold rolled steel.
S
Shelia MortonAug 16, 2025
What to do if I'm having trouble holding the arc with my Eastwood ARC 80 20295 Welding System?
- S
  scott98Aug 17, 2025
  Several factors can cause difficulty in holding an arc with your Eastwood Welding System. Ensure that the amperage is appropriate for the material and electrode. Position the electrode close enough to the weld puddle, feeding the rod as needed. Check the ground connection, ensuring it's clean and close to the welding area, and weld toward the ground. The electrode rod and base metal should be clean and free from contamination, such as oil, debris, coatings, or moisture.
T
Timothy JacksonAug 20, 2025
What causes porosity in the weld bead of my Eastwood ARC 80 20295?
- C
  cory24Aug 20, 2025
  Porosity in the weld bead of your Eastwood Welding System can be due to a contaminated electrode rod or contaminated base metal. Ensure that electrodes are clean and dry before use. Clean the base metal, removing any oil, debris, coatings, or moisture.
G
Gregory JacksonAug 25, 2025
How to prevent contamination in the weld bead when using Eastwood ARC 80 20295?
- B
  billbakerAug 25, 2025
  Contamination in the weld bead of your Eastwood Welding System can be caused by a contaminated electrode rod or base metal. To avoid this, make sure that electrodes are clean and dry before use. Also, clean the base metal of any oil, debris, coatings, or moisture. If the base metal is cold rolled steel, remove any mill scale.
E
Evan HenryAug 28, 2025
What causes the weld bead to crack when using my Eastwood Welding System?
- B
  Brian MartinezAug 28, 2025
  Cracking in the weld bead of your Eastwood Welding System can occur for several reasons. There may be too much heat in the material, so reduce heat and allow more time between passes. The base metal may be absorbing too much heat, in which case you should preheat the base metal, consulting welding codes for requirements. Finally, you might be using the incorrect filler wire, so use the correct type and diameter for the joint being welded.
J
Jennifer MannAug 31, 2025
How to fix arc wander when using my Eastwood ARC 80 20295 Welding System?
- T
  Tony MartinezSep 1, 2025
  Arc wander with your Eastwood Welding System can be caused by the electrode being too far from the welding surface. Move the electrode so that it is contacting the weld puddle and feed the rod into the puddle as needed.
J
John LawrenceSep 4, 2025
How to prevent material from warping when using my Eastwood Welding System?
- R
  rileybrittanySep 4, 2025
  Warping during welding with your Eastwood Welding System can occur due to several reasons. Ensure the workpiece is tightly clamped and welded while clamped. Increase the number of tack welds to enhance rigidity. Warping can also happen if there's too much heat in the material. To reduce heat, spread the welding around the area using stitch welding, alternating sides, and allowing the pieces to cool between passes.
H
heatheredwardsSep 8, 2025
Why does my Eastwood ARC 80 20295 produce welds with poor appearance?
- B
  Bradley PetersonSep 8, 2025
  Poor weld appearance with your Eastwood Welding System can be caused by incorrect positioning. The angle of the electrode should be at 45° and dragged away from the weld arc. Failing to do so may cause poor weld appearance.

Eastwood ARC 80 20295 Specifications

General

Brand	Eastwood
Model	ARC 80 20295
Category	Welding System
Language	English

Summary

Statement of Limited Warranty

Warranty Period

Provides details on warranty duration for products.

Conditions of Warranty to Obtain Warranty Coverage

Outlines requirements for obtaining warranty service from Eastwood.

Warranty Repair

Explains the process and options for warranty repair or replacement.

Freight Costs

Specifies responsibility for shipping costs related to warranty claims.

Warranty Limitations

Details exclusions and limitations of the provided warranty coverage.

Specifications

Safety Information

Read Instructions!

Emphasizes the importance of reading the manual before operation.

Electric Shock Can Kill!

Details critical precautions to prevent electric shock hazards.

Fumes and Welding Gases Can Be Dangerous!

Warns about dangers of welding fumes and recommends ventilation.

Welding Sparks Can Cause Fire or Explosion!

Advises on fire prevention and safe operation around flammable materials.

Safety Information

Arc Rays Can Burn!

Warns about arc ray hazards and protective measures for eyes and skin.

Hot Metal Will Burn!

Highlights burn risks from hot metal and necessary precautions.

Electromagnetic Fields May Be Dangerous!

Discusses potential interference of EM fields with medical devices.

Flying Metal Chips Can Cause Injury!

Warns about flying metal chips and the need for eye protection.

Magnetic Fields Can Affect Pacemakers!

Advises pacemaker users to consult a doctor before welding.

Notice!

Provides a critical safety notice regarding electrical contact.

Duty Cycle

Includes

Components & Controls

Power Switch

Describes the location and function of the main power switch.

Power Indicator LED

Explains the function of the power indicator light.

Thermal Protection LED

Details the thermal protection indicator and its meaning.

Amperage Adjustment Knob

Explains how to adjust the welding amperage.

"Stick"/TIG Switch

Describes the switch for selecting welding modes.

Positive (+) Connector

Identifies the positive connector for cable attachment.

Negative (-) Connector

Identifies the negative connector for cable attachment.

Welder Set-Up for Arc or "Stick" Welding

"Stick" Welding

Provides step-by-step instructions for performing stick welding.

Troubleshooting

Accessories

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