Eastwood 58221 User Manual

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VERSA-CUT 60

PLASMA CUTTER

ASSEMBLY & OPERATING INSTRUCTIONS

Item #58221

Table of Contents

Questions and Answers:

W
wsmithAug 19, 2025
What to do if my Eastwood Welding System does not turn on?
- G
  georgegarciaAug 19, 2025
  If your Eastwood Welding System doesn't turn on, it could be due to several reasons. First, check the A/C voltage source (120 or 240V AC) and reset or replace the circuit breaker or repair the wall circuit. Also, inspect the power switch connections for looseness or breaks and repair them. The power switch itself might be faulty, so consider replacing it. Finally, if there is 24V DC at X3, but the fan isn't running, the fan may need to be replaced.
O
ofisherAug 21, 2025
Why does my Eastwood Welding System immediately trip the circuit breaker when I switch it on?
- D
  Danielle CooleyAug 21, 2025
  If your Eastwood Welding System immediately trips the circuit breaker, it could be due to: * An internal wiring short circuit (repair the wiring or replace the bottom board if the connector is damaged). * A short circuit on the bottom board (replace the bottom board). * A short circuit on the top board (replace the top board).
J
jortegaAug 23, 2025
Why is there a pilot arc but no cutting arc on my Eastwood 58221 Welding System?
- C
  Christina JohnsonAug 23, 2025
  If your Eastwood Welding System has a pilot arc but no cutting arc, the issue might be due to loose or damaged torch connections, which should be repaired. Also, check for loose or poor ground connections and repair them as needed. Inspect the torch nozzle or electrode for damage and replace any damaged components. A faulty 20W 1.8 Ohm resistor could also be the problem, replace the resistor if it measures less than 1.8 Ohms. Finally, the top or bottom board might be faulty, and replacement may be necessary.
L
lawsontammyAug 26, 2025
What does it mean when the overload light is on in my Eastwood Welding System?
- J
  Jason ReedAug 26, 2025
  If the overload light is on, it could be due to several reasons. You might have exceeded the duty cycle, in which case you should restart the unit after it cools off. There may be an open or loose connection between the top board and middle board, so repair any loose connections. A faulty top, middle, or bottom board could also cause this issue, and replacing the respective board may be necessary.
S
Stephanie JohnsonAug 27, 2025
What should I do if there is air flow but no pilot arc when the trigger is pulled on my Eastwood Welding System?
- S
  smithtimAug 27, 2025
  If your Eastwood Welding System has air flow but no pilot arc when the trigger is pulled, there might be an open or loose internal connection between the top board and bottom board; repair any loose connections. Also, faulty capacitors could be the cause; replace the bottom board if they are damaged. Inspect the reed switch and replace it if it does not close. Another potential issue is a faulty arc gap on the bottom board; clean and adjust the arc gap as necessary. Finally, the bottom or top board could be faulty; try replacing the bottom board first, and if the unit still doesn’t work, replace the top board.
A
ashleybentleyAug 30, 2025
How to troubleshoot no air flow or pilot arc when trigger is pulled on Eastwood 58221 Welding System?
- M
  mark06Aug 30, 2025
  If there is no air flow or pilot arc when you pull the trigger on your Eastwood Welding System, it could be due to a faulty torch trigger; replace the torch if the switch is faulty. Check for loose or open connections in the torch trigger circuit and repair them. If the unit operates, the trigger isolation board may be faulty and needs replacement. Also, inspect the connection between the top board and bottom board for looseness and repair it. If the voltage is 0V DC, the bottom board may be faulty and needs replacement. If voltage drops, replace the top board; if there's no drop, change the bottom board. If it still doesn’t work, replace both boards.
J
Joel BurnsSep 1, 2025
Why my Eastwood 58221 Welding System plasma cutter will not power up?
- T
  trichardsonSep 1, 2025
  If your Eastwood Welding System plasma cutter will not power up and the green indicator does not illuminate, there are several potential causes: * The power supply breaker may have tripped. If so, reset the breaker. * The power switch may not be fully on. Ensure the power switch is fully in the “ON” position so the GREEN indicator illuminates. * The duty cycle may have been exceeded, causing the plasma cutter to overheat, which illuminates the AMBER indicator. Turn the power switch OFF and allow the plasma cutter to cool down for 15 minutes before trying again. * The plasma cutter may not be plugged into the proper power supply. Check that the VERSA-CUT 60 is connected to a properly grounded, 120 Volt AC, 20 Amp or 240 Volt AC, 50 Amp circuit.
J
Jeffrey TerrySep 3, 2025
Why is the cutting arc weak or unstable on my Eastwood Welding System?
- A
  Angela HernandezSep 3, 2025
  A weak or unstable cutting arc on your Eastwood Welding System can be caused by several factors. First, check for low supply voltage, which could be due to undersized wiring or an extension cord; address the line voltage if it's less than 120V/240V AC. Inspect for loose internal connections and repair them. A faulty current potentiometer could also be the issue; replace it if faulty. If the voltage is less than 310V DC, replace the bottom board; if it's 310V DC, replace the top board.
C
Cassandra WilliamsSep 5, 2025
Why is the fan not running when my Eastwood 58221 Welding System powers up?
- C
  Cheryl HancockSep 5, 2025
  If your Eastwood Welding System powers up but the fan isn't running, it could be due to an open or loose connection in the fan circuit; repair any loose connections. The fan itself might be faulty and need replacement. Alternatively, the control board could be faulty, requiring replacement of the bottom board.
R
ricky39Sep 7, 2025
What to do if my Eastwood Welding System has a pilot arc but no air flow when the trigger is pulled?
- D
  david86Sep 7, 2025
  If your Eastwood Welding System has a pilot arc but no air flow when the trigger is pulled, the air supply might be off or blocked; re-attach, unblock, or replace the air supply lines as needed. A faulty air solenoid could also be the problem; if there's 24V DC at Con 8 and no click, replace the gas solenoid. If there's 0V DC at Con 8, the bottom board may be faulty and needs replacement.

Eastwood 58221 Specifications

General

Input Voltage	120V
Type	MIG
Output Current Range	30-140 Amps
Duty Cycle	20% at 90 Amps
Wire Size Compatibility	0.023-0.035 inches
Welding Processes	MIG (GMAW), Flux-Cored (FCAW)

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