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Eastwood VERSA-CUT 60 User Manual

Eastwood VERSA-CUT 60
12 pages
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VERSA-CUT 60
PLASMA CUTTER
ASSEMBLY & OPERATING INSTRUCTIONS
© Copyright 2017 Easthill Group, Inc. 9/17 Instruction Item #14099Q Rev. 1
If you have any questions about the use of this product, please contact
The Eastwood Technical Assistance Service Department: 800.343.9353 >> email: techelp@eastwood.com
PDF version of this manual is available online >> eastwood.com/14099manual
The Eastwood Company 263 Shoemaker Road, Pottstown, PA 19464, USA
US and Canada: 800.343.9353 Outside US: 610.718.8335
Fax: 610.323.6268 eastwood.com
Item #14099
REPLACEMENT ITEMS
#14343 Plasma Cutter Torch Assembly, CB70
#14344 Electrode (10pk), Versa Cut 60
#12814 Nozzle (10pk), Versa Cut 40/60
#14557 External Nozzle (2pk), Versa Cut 60
#13788 Air Diffuser (2pk), Versa Cut 40/60
#14555 Nozzle Guide (10pk), Versa Cut 60
ACCESSORIES
#13689 Plasma Cutting Guide
#12590 Welding Gloves - Large
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Eastwood VERSA-CUT 60 Specifications

General IconGeneral
Input PhaseSingle Phase
Input Frequency50/60 Hz
Output Current Range20-60A
Pilot ArcYes
Input Amperage30A
Duty Cycle60% @ 60A

Summary

Eastwood Versa-Cut 60 Plasma Cutter

Assembly and Operating Instructions Overview

Guide for assembling and using the plasma cutter.

Eastwood Plasma Cutter Warranty Information

Warranty Period and Product Coverage

Details the duration and scope of the warranty for the plasma cutter.

Warranty Claim and Repair Process

Outlines requirements for warranty claims and the repair procedure.

Warranty Limitations and Exclusions

Specifies limitations on liability and excluded warranty coverage.

Plasma Cutter Technical Specifications

Key Performance Specifications

Lists crucial performance attributes like amperage, voltage, and weight.

Understanding Duty Cycle

Explains the concept of duty cycle and its practical application.

Essential Safety Information

Guidance on Electric Arc Cutting

Highlights the complexity and necessary expertise for electric arc cutting.

Understanding Safety Alert Symbols

Defines DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

Preventing Electric Shock Hazards

Crucial safety measures to avoid electric shock during operation.

Fire and Explosion Prevention

Warnings about sparks causing fires and necessary safety precautions.

Health Risks from Electromagnetic Fields

Potential health effects of electromagnetic fields generated during cutting.

Protecting Against Arc Rays and Burns

Risks from ultraviolet radiation and hot surfaces, and protective measures.

Hazards of Fumes and Gases

Dangers associated with inhaling hazardous fumes and gases.

Thermal Burns and Flying Chip Safety

Precautions against burns from hot materials and injuries from flying chips.

Electrical Fire Safety and First Aid

Electrical supply safety and basic first aid instructions.

Getting Started: Required Items

Pre-Operation Equipment Checklist

List of all necessary items and conditions before operating the cutter.

Powering the Plasma Cutter

Electrical Input Requirements

Details the required voltage, frequency, and amperage for power supply.

Initial Setup Procedure

Unpacking and Verifying Contents

Steps to unpack the unit and confirm all included parts are present.

Plasma Cutter Setup

Connecting Air Supply and Torch

Procedures for attaching the air supply line and torch connector to the unit.

Plasma Cutter Operation Basics

Key Safety Guidelines for Operation

Essential safety precautions to follow during plasma cutting.

Step-by-Step Plasma Cutting Guide

Detailed instructions for setting up and initiating the plasma cutting process.

Recommended Amperage and Pressure Settings

Guidelines for air pressure and amperage based on metal thickness.

Plasma Cutter Care and Maintenance

Maintaining a Clean Air Supply

Importance of dry air and draining the separator for optimal performance.

Torch Component Maintenance

Guidance on maintaining and replacing torch consumables for longevity.

Safety During Maintenance Procedures

Safety rules to observe when performing maintenance tasks.

Troubleshooting Plasma Cutter Issues

Resolving Unit Overheating

Steps to address the unit shutting off due to overheating.

Diagnosing Torch Activation Problems

Troubleshooting steps for issues with torch power and activation.

Fixing Plasma Arc Start Failures

Methods for diagnosing and resolving problems when a plasma arc fails to start.

Addressing Pilot Arc Spattering

Solutions for common problems related to the pilot arc spattering.

Plasma Cutter Replacement Parts

List of Consumable Parts

Identifies parts that require periodic replacement for cutter maintenance.

Plasma Cutter Accessories

Optional Accessories Available

Lists optional accessories that can enhance the cutter's functionality.

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