Eaton PVM Series - User Manual

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WIRING

1. Pull field wiring into cover module.

2. Close all unused conduit entries with conduit

plugs provided. To prevent galling and to ensure

water-tightness, lubricate conduit plugs with

Crouse-Hinds HTL lubricant before installing, and secure

wrench-tight with at least five (5) full threads engaged

(42-52 ft.-lb. for 3/4” plugs, and 58-68 ft.-lb. for 1” plugs).

3. Hang LED luminaire on the cover module hinge hook.

See Figure 2a.

4. Connect supply wires to luminaire wire leads or terminal

block per the attached wiring diagrams using methods

that comply with all applicable codes. See Figure 2b.

Tighten all electrical connections.

5. Close driver housing onto cover module, making sure

that all wires are safely

inside driver housing.

Tighten captive closing

screw to 30 in.-lbs. (3.4

N-m). Ensure two (2)

bosses on driver housing

are in contact with cover

module.

6. Turn power on.

FIGURE 2a

INSTALLATION

MOUNTING

1. Mount the cover module in its support position.

• Ceiling and wall mount: mark and drill desired location

on mounting surface. Secure with 1/4” (6mm) bolts

or lag screws (not provided).

• Pendant, stanchion mount: securely thread onto the

appropriate NPT size conduit. Tighten set screw

located in the conduit hub. See Figure 1.

• Crouse-Hinds HTL thread lubricant must be added to

the conduit threads to prevent water from entering

the fixture.

Pro-Champ LED Luminaires

PVM Series Industrial LED Lighting

Installation & Maintenance Information

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

IF 1628

WARNING

To avoid the risk of fire, explosion or electric

shock, this product should be installed, inspected

and maintained by a qualified electrician only, in

accordance with all applicable electrical codes.

WARNING

To avoid electric shock:

• Be certain electrical power is OFF before and during

installation and maintenance.

• Luminaire must be supplied by a wiring system for

the specific hazardous locations suitable per local

code with an equipment grounding conductor.

To avoid burning hands:

• Make sure LEDs and drivers are cool to touch when

performing maintenance.

Set-screw

Open

Hinge

Ground Wires

FIGURE 1

APPLICATION

Luminaire construction is designed for use indoors and

outdoors in marine and wet locations, where moisture, dirt,

corrosion, vibration, and rough usage may be present.

• Wet location, Type 4X

• UL1598 Luminaires, UL1598A Marine

• IP66

• cUL

FIGURE 2b

PVM supplied with a choice of voltages:

• 100-277VAC 50/60 Hz

• 108-250VDC

• 347V

• 480V

TRANSFORMER

GROUND

LINE

VOLTAGE

COM

347/480 V

GND (SEE NOTE 4 SHT 1)

GRN

ACL(BLK)

ACN(WHT)

GND (SEE NOTE 4 SHT 1)

COM

WHT

BLK

INPUT

ACN(WHT)

ACL(BLK)

GRN

WHT

190/270 V

BLK

INPUT

DRIVER # 2

OUTPUT

V-(BLK)

V+(RED)

V-(BLK)

DRIVER # 1

OUTPUT

V+(RED)

GROUND

LINE

VOLTAGE

GND

GRN

ACL(BLK)

ACN(WHT)

WHT

BLK

INPUT

DRIVER V+(RED)

OUTPUT

V-(BLK)

BLK

RED

DENOTES CONNECTION

CLOSED END CRIMP CONNECTOR

PER BOM

DENOTES WIRE CROSS

OVER, NOT CONNECTION POINT

RED or PURPLE

BLK

RED

BLK

RED or PURPLE RED

PVM9L

PVM7L

PVM5L

PVM3L

BLK

RED

PVM3L

BLK

V-(BLK)

ACN(WHT)

WHT

DRIVER

GRN

(GND)

ACL(BLK)

ACN(WHT)

(GND) GRN

WHT

BLK

GRN

INPUT

V+(RED)

V-(BLK)

OUTPUT

RED or PURPLE

BLK

DRIVER

ACL(BLK)

BLK

INPUT

V+(RED)

OUTPUT

RED or PURPLE

BLK

RED

BLK

PVMV9L

PVM7L

PVM5L

RED

GROUND

VOLTAGE

LINE

5L, 7L & 9L

WIRING DIAGRAM FOR:

DIAGRAM #1:

PVM3L SERIES

WIRING DIAGRAM FOR:

DIAGRAM #2:

347 OR 480 VOLT TRANSFORMER

WIRING DIAGRAM FOR:

DIAGRAM #3:

COMCOM

190/270 V347/480 V

TRANSFORMER

ACL(BLK)

ACN(WHT)

V+(GREY)

OUTPUT

V-(BLK)

INPUT

V-(BLK)

V+(GREY)

OUTPUT

BLK

RED

WHT

BLK

DRIVER # 2

DRIVER # 1

ACL(BLK)

INPUT

ACN(WHT)

BLK

WHT

LINE

VOLTAGE

PVM11L

BLK

GREY

BLK

GREY

GROUND

GREY

BLK

ACN(WHT)

INPUT

ACL(BLK)

DRIVER # 3

BLK

WHT

V+(GREY)

V-(BLK)

OUTPUT

GRN

BLK

RED

347 OR 480

VOLT TRANSFORMER

WIRING DIAGRAM FOR:

DIAGRAM #4:

ON PVM11L

NOTE: Ground wire must be added to mounting plate

ground lug and to lugs on entry hubs. Ground wire included.

Directive EU 2019/2022

This product contains a light source of energy efficiency

class D or E.

WARNING

To avoid explosion:

• Make sure the supply voltage is the same as the

rated luminaire voltage.

• Do not install where the marked operating

temperatures exceed the ignition temperature of the

hazardous atmosphere.

• Do not operate in ambient temperatures above those

indicated on the luminaire nameplate.

• Use only replacement parts from Crouse-Hinds.

• Use proper supply wiring as specified on the

luminaire nameplate.

• All surfaces must be clean.

• Before opening wiring compartment, electrical power

to the luminaire must be turned off and area must be

free from hazardous atmosphere. Keep tightly closed

when in operation.

• To minimize the risk from electrostatic discharge,

when cleaning, wipe the lens with a clean, damp

cloth.

• LED compartment is non serviceable. Do not open.

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Summary

Application and Specifications

Luminaire Application and Environment

Describes the luminaire's suitability for indoor/outdoor marine and wet locations, resisting moisture, dirt, corrosion, vibration, and rough usage.

Available Voltage Options

Lists the available voltage inputs for the PVM series luminaires (100-277VAC, 108-250VDC, 347V, 480V).

EU Energy Efficiency Classification

States the product contains a light source of energy efficiency class D or E as per Directive EU 2019/2022.

Critical Safety Precautions

Electrical Hazard Warnings

Warns about fire, explosion, and electric shock risks, requiring qualified electricians and proper wiring/grounding.

Operational Safety Warnings

Advises on matching supply voltage, avoiding high temperatures, using correct parts, and ensuring clean surfaces.

Installation and Wiring Procedures

Mounting Instructions

Details mounting for ceiling, wall, and pendant/stanchion installations, including conduit use and lubrication.

Wiring Connections

Outlines steps for pulling field wiring, closing entries, connecting wires per diagrams, and ensuring tightness.

Wiring Diagrams Reference

Provides reference to diagrams for wiring specific series like 5L, 7L, 9L, PVM3L, and 347/480V.

Maintenance and Service

Routine Inspections and Cleaning

Recommends regular visual, electrical, mechanical checks and periodic lens cleaning for optimal performance.

LED Module Replacement Guide

Step-by-step instructions for safely replacing the LED module, including disconnection, removal, and reinstallation.

Parts and Support Information

Information on obtaining replacement parts and contacting Crouse-Hinds for assistance.

Summary

Application and Specifications

Luminaire Application and Environment

Describes the luminaire's suitability for indoor/outdoor marine and wet locations, resisting moisture, dirt, corrosion, vibration, and rough usage.

Available Voltage Options

Lists the available voltage inputs for the PVM series luminaires (100-277VAC, 108-250VDC, 347V, 480V).

EU Energy Efficiency Classification

States the product contains a light source of energy efficiency class D or E as per Directive EU 2019/2022.

Critical Safety Precautions

Electrical Hazard Warnings

Warns about fire, explosion, and electric shock risks, requiring qualified electricians and proper wiring/grounding.

Operational Safety Warnings

Advises on matching supply voltage, avoiding high temperatures, using correct parts, and ensuring clean surfaces.

Installation and Wiring Procedures

Mounting Instructions

Details mounting for ceiling, wall, and pendant/stanchion installations, including conduit use and lubrication.

Wiring Connections

Outlines steps for pulling field wiring, closing entries, connecting wires per diagrams, and ensuring tightness.

Wiring Diagrams Reference

Provides reference to diagrams for wiring specific series like 5L, 7L, 9L, PVM3L, and 347/480V.

Maintenance and Service

Routine Inspections and Cleaning

Recommends regular visual, electrical, mechanical checks and periodic lens cleaning for optimal performance.

LED Module Replacement Guide

Step-by-step instructions for safely replacing the LED module, including disconnection, removal, and reinstallation.

Parts and Support Information

Information on obtaining replacement parts and contacting Crouse-Hinds for assistance.

The Pro-Champ LED Luminaires PVM Series Industrial LED Lighting are designed for use in demanding indoor and outdoor environments. These luminaires are suitable for marine and wet locations, where they can withstand moisture, dirt, corrosion, vibration, and rough usage.

Function Description:

The PVM Series luminaires provide illumination in industrial settings. They are designed to be robust and reliable, offering long-lasting lighting performance in harsh conditions. The luminaires are available in various configurations, including 5L, 7L, 9L, 3L, and 11L series, indicating different light output levels or sizes. The design incorporates an LED module for light generation and a driver housing for power management.

Important Technical Specifications:

Application: Wet location, Type 4X, UL1598 Luminaires, UL1598A Marine, IP66, cUL.
Voltage Options:
- 100-277VAC 50/60 Hz
- 108-250VDC
- 347V
- 480V
Energy Efficiency: This product contains a light source of energy efficiency class D or E, in compliance with Directive EU 2019/2022.
LED Module: The LED compartment is non-serviceable, meaning it should not be opened for repair.
Mounting Options:
- Ceiling and wall mount (using 1/4" (6mm) bolts or lag screws).
- Pendant and stanchion mount (threading onto NPT size conduit).
- Various pendant, ceiling, wall, and stanchion mounts are available, including APM2 3/4 IN., APM3 1 IN., HPM2 3/4 IN. (Pendant); CM2 3/4 IN., CM3 1 IN. (Ceiling); TWM2 3/4 IN., TWM3 1 IN. (Wall); JM5 1 1/2 IN., PM5 1 1/2 IN. (Stanchion).
- DM1, DM2, DM3, DM4 mounts are also listed.
NPT Entries: 1 for PVM9L/7L/5L and PVM3L/11L, and 5 for DM1, DM2, DM3, DM4.
Torque Specifications:
- Conduit plugs: 42-52 ft.-lb. for 3/4" plugs, 58-68 ft.-lb. for 1" plugs.
- Captive closing screw: 30 in.-lbs. (3.4 N-m).
- Housing bolts for LED module: 50 in.-lbs. (5.7 N-m).

Usage Features:

Robust Construction: Designed for harsh industrial and marine environments, ensuring durability and resistance to environmental factors like moisture, dirt, and corrosion.
Versatile Mounting: Multiple mounting options (ceiling, wall, pendant, stanchion) allow for flexible installation in various settings.
Easy Installation: The installation process involves mounting the cover module, pulling field wiring, closing unused conduit entries with lubricated plugs, hanging the LED luminaire on a hinge hook, connecting supply wires per diagrams, closing the driver housing, and powering on.
Wiring Diagrams: Detailed wiring diagrams are provided for different voltage configurations (100-277VAC, 347V/480V) and luminaire series (5L, 7L, 9L, 3L, 11L), facilitating correct electrical connections.
Safety Warnings: Emphasizes the importance of professional installation by a qualified electrician, ensuring power is OFF during installation/maintenance, proper grounding, and avoiding contact with hot LEDs/drivers. Warnings also cover avoiding explosion risks by matching supply voltage, operating within specified ambient temperatures, using only Crouse-Hinds replacement parts, and ensuring clean surfaces.
Electrostatic Discharge: Advises wiping the lens with a clean, damp cloth to minimize the risk from electrostatic discharge during cleaning.

Maintenance Features:

Regular Inspections: Recommends visual, electrical, and mechanical inspections at least once a year, or more frequently depending on the environment and usage. References NFPA No. 70B for electrical preventive maintenance.
Lens Cleaning: The lens should be cleaned periodically with a clean, damp cloth. For stubborn dirt, a mild soap or liquid cleaner (e.g., Collinite NCF or Duco #7) can be used, but abrasive, strong alkaline, or acid cleaners should be avoided to prevent damage.
Component Checks: Visually inspect for signs of undue heating (discoloration of wires), damaged parts, or leakage/corrosion. Worn, damaged, or malfunctioning components should be replaced, and gasket seals cleaned before reassembly.
Electrical Connection Checks: Verify that all electrical connections are clean and tight.
Mechanical Checks: Ensure all parts are properly assembled.
LED Module Replacement: A detailed, step-by-step procedure is provided for replacing the LED module, including disconnecting wires, unthreading housing bolts, separating the heat sink/driver housing, removing old gasket material, placing the new module, and reassembling with specified torque values. This process requires specific tools (e.g., 3/16" hex tool) and attention to polarity when connecting wires.
Replacement Parts: Replacement parts are available through authorized Crouse-Hinds distributors or representatives, ensuring continued performance and support.