How to fix Ebbco CLS-141-24K H.E.-SWS Water Filtration Systems failure to pump?
If your Ebbco Water Filtration System fails to pump, the issue might be that the pump isn't properly primed. Make sure the pump casing and suction line are completely full of water.
What to do if Ebbco Water Filtration Systems has reduced capacity?
If your Ebbco Water Filtration System experiences reduced capacity, it might be due to air pockets or leaks in the suction line, so you should inspect the suction piping. It could also be caused by a clogged impeller, which would require you to remove and clean it.
Why does my Ebbco Water Filtration Systems pump lose prime?
Your Ebbco Water Filtration System pump might be losing prime due to several reasons. There could be air leaks in the suction line, so check the suction piping for any issues. Additionally, excessive suction lift or operating too near the shut-off point can cause this problem; consider moving the pump closer to the water level. Also, verify that the water level isn't dropping too low while pumping, uncovering the suction piping. If it is, examine the water supply and extend the suction pipe to ensure the submerged end remains underwater.
Why Ebbco CLS-141-24K H.E.-SWS Water Filtration Systems makes mechanical noises?
Mechanical troubles and noises in your Ebbco Water Filtration System can stem from a few sources. A bent shaft or damaged bearing could be the culprit, in which case you should take the motor to an authorized motor repair shop. Also, inadequately supported suction or discharge piping can cause strain on the pump assembly; ensure all piping is properly supported to alleviate this.
What to do if Ebbco CLS-141-24K H.E.-SWS have low flow and low pressure gauge readings?
If your Ebbco Water Filtration System exhibits low flow and low pressure gauge readings, several factors could be at play. First, ensure the water level in the dirty tank is sufficient, fully submerging the pump suction screen. Next, check the suction screen inside the dirty tank for any blockages from debris. Verify the electrical hookup to confirm correct direction and power, noting that pump motors typically run clockwise when viewed from above. Inspect the step-down transformer fuses and replace if necessary. Examine the pump for any foreign objects that may be obstructing it. Lastly, pressure gauges should ideally read around 40 PSI at the Bag Filter Vessel inlet. If it's 10-15 PSI lower, double-check the pump's rotation by briefly pressing the start/stop button on the electrical pane...
Overview of the Closed Loop Filtration System, its purpose, and manufacturing.
Detailed explanation of how water flows and is filtered through the CLS.
Specifies the electrical, water, and connection needs for the filtration system.
Lists and describes the various vessels, pumps, and meters in the CLS.
Defines the necessary space and placement considerations for the CLS unit.
Step-by-step guide for physically connecting and setting up the CLS.
Instructions for connecting the heat exchanger to the system.
Instructions for connecting the in-line chiller unit to the CLS.
Procedure for safely starting up the filtration system for the first time.
Daily operational checks to ensure the CLS is functioning correctly.
Annual inspection and recommended replacement of pump parts.
Procedure for cleaning or replacing the pre-filter bag in the dirty tank.
Steps for changing the bag filter in Vessel #1 when pressure differential is high.
Procedure for replacing the filter cartridge in the Hurricane Vessel (#2).
Instructions for replacing the resin bag and pre-filter disc in the D.I. Vessel (#3).
Procedure for changing filter cartridges in the Final Filter Vessels (#4).
Steps for replacing the light bulb in the service beacon.
Guidance on checking and cleaning the ozone dispersion stone.
Daily checks and periodic cleaning of the system reservoir.
Procedure for servicing or replacing the settling weir bag.
Recommendations for maintaining the chiller unit's air filters.
General guidance and checks for low flow and pressure issues.
Areas to check for problems with the ozone generator system.
Common pump problems, causes, and remedies.
Troubleshooting guide for feed pump issues, including no start or low flow.
Diagnosing and resolving issues related to the chiller unit's operation.
List of individual spare parts available for the filtration system.
Suggested spare parts to keep on-site for proactive maintenance.
List of items that are used up during normal operation and require regular replacement.
The Ebbco Inc. Closed Loop Filtration System (CLS) is an industrial filtration system designed for waterjet applications. Its primary function is to reuse overflow water from a waterjet cutting machine's work tank by processing it to meet high-pressure pump specifications. The system aims to reduce water consumption and improve the efficiency of waterjet cutting operations by continuously filtering and recirculating the water.
The CLS operates by capturing overflow water from the customer's waterjet catch tank. This water first flows into a Settling Weir, which prevents large solids from entering the main filtration system. Inside the Settling Weir, a Pre-Filter Bag (Filter #5) removes debris 150 microns and larger, preventing it from settling into the dirty portion of the system tank. A float level assembly in the dirty tank maintains a consistent water level (10-14 inches) and supplies make-up water if the catch tank overflow is insufficient.
From the dirty tank, the system pump moves water through a series of filtration vessels. First, it passes through the Bag Vessel (Vessel #1), where an ultra-fine bag filter polishes the fluid to 1 micron. Next, the water enters the Hurricane Filter Vessel (Vessel #2), where a hurricane filter cartridge removes particles above 0.35 microns. The now clean fluid is deposited into the clean portion of the system tank.
The clean tank's Total Dissolved Solids (TDS) Meter continuously monitors water quality. If the TDS level exceeds a preset high point (40-100 PPM), water is directed through the D.I. Vessel (Vessel #3). This vessel contains a waterjet resin bag that removes dissolved solids, reintroducing deionized water into the clean tank.
A High-Pressure Feed Pump then delivers the clean, cooled, TDS-controlled water from the clean tank back to the High-Pressure Waterjet Pump. The system is designed for continuous overflow from the clean tank into the dirty tank, ensuring a positive level of clean water for the feed pump and preventing potential damage.
The CLS also incorporates an Ozone Generator, which continuously introduces a mixture of ozone and air into the clean tank. This helps eliminate biological fouling agents throughout the system. Additionally, clean water is routed through a heat exchanger and a closed-loop chiller to cool the water and remove heat generated by the high-pressure cutting pump and the cutting process itself.
Ebbco Inc. provides a one-year warranty (or 2080 hours of operation) on products free from defects in materials and workmanship. Pumps, pump bodies, and filter vessels also carry a one-year warranty, while pump seals have a ninety-day limited warranty. The warranty is voided by misuse, neglect, improper installation, or operation contrary to Ebbco Inc.'s recommendations, or if non-Ebbco Inc. brand filter cartridges are used. The use of any chemicals, chlorine, oils, or other liquids in the system will also void the warranty.
General| Brand | Ebbco |
|---|---|
| Model | CLS-141-24K H.E.-SWS |
| Category | Water Filtration Systems |
| Language | English |
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