Eberg ELIO E35T1 - R290 Appliance Repair: Component & Leak Detection; Intrinsically Safe Components, Cabling, and Leak Detection

ELIO EN
34
www.eberg.eu
2.2
Particular attention shall be paid to the following to ensure that by working on electrical
components, the casing is not altered in such a way that the level of protection is aected.
This shall include damage to cables, excessive number of connections, terminals not
made to original specication, damage to seals, incorrect tting of glands, etc. Ensure that apparatus is
mounted securely. Ensure that seals or sealing materials have not degraded such that they no longer
serve the purpose of preventing the ingress of ammable atmospheres. Replacement parts shall be in
accordance with the manufacturer’s specications.
NOTE The use of silicon sealant may inhibit the eectiveness of some types of leak detection equipment.
Intrinsically safe components do not have to be isolated prior to working on them.
3. REPAIR TO INTRINSICALLY SAFE COMPONENTS
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will
not exceed the permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the presence of a
ammable atmosphere. The test apparatus shall be at the correct rating. Replace components only with
parts specied by the manufacturer. Other parts may result in the ignition of refrigerant in the atmosphere
from a leak.
4. CABLING
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or
any other adverse environmental eects. The check shall also take into account the eects of aging or
continual vibration from sources such as compressors or fans.
5. DETECTION OF FLAMMABLE REFRIGERANTS
Under no circumstances shall potential sources of ignition be used in the searching for or detection of
refrigerant leaks. A halide torch (or any other detector using a naked ame) shall not be used.
6. LEAK DETECTION METHODS
The following leak detection methods are deemed acceptable for systems containing ammable
refrigerants. Electronic leak detectors shall be used to detect ammable refrigerants, but the sensitivity may
not be adequate, or may need recalibration. (Detection equipment shall be calibrated in a refrigerant-free
area.) Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used.
Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated
to the refrigerant employed and the appropriate percentage of gas (25 % maximum) is conrmed. Leak
detection uids are suitable for use with most refrigerants but the use of detergents containing chlorine
shall be avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work. If a leak
is suspected, all naked ames shall be removed/extinguished. If a leakage of refrigerant is found which
requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by means of shut
o valves) in a part of the system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged
through the system both before and during the brazing process.
7. REMOVAL AND EVACUATION
When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional
procedures shall be used.However, it is important that best practice is followed since ammability is a
consideration. The following procedure shall be adhered to:
• remove refrigerant;
• purge the circuit with inert gas;
• evacuate;
• purge again with inert gas;
• open the circuit by cutting or brazing.