ebm-papst R3G500-AG06-03 - User Manual

Operating instructions
R3G500-AG06-03
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
WARNING
Live terminals and connections even with device
switched off
Electric shock
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
63.2 Nominal data
63.3 Data according to ErP Directive
63.4 Technical description
73.5 Mounting data
73.6 Transport and storage conditions
73.7 Electromagnetic compatibility
74. CONNECTION AND STARTUP
74.1 Mechanical connection
74.2 Electrical connection
84.3 Connection in terminal box
94.4 Factory settings
104.5 Connection diagram
114.6 Checking connections
114.7 Switching on the device
114.8 Switching off the device
115. INTEGRATED PROTECTIVE FEATURES
116. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
126.1 Cleaning
126.2 Safety inspection
126.3 Disposal
Item no. 50405-5-9970 · ENU · Change 89187 · Approved 2016-04-15 · Page 1 / 13
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary

Safety Regulations and Information

Hazard Levels for Warnings

Explains hazard symbols and their meanings to indicate potential dangers.

Staff Qualifications

Specifies required qualifications for handling and operating the device.

Basic Safety Rules

Outlines fundamental safety guidelines to prevent malfunctions or danger.

Voltage Hazards

Details electrical voltage hazards and necessary precautions.

Safety and Protective Features

Covers integrated safety features and protective devices for safe operation.

Electromagnetic Radiation

Discusses electromagnetic compatibility and potential interference.

Mechanical Movement Hazards

Warns about risks associated with rotating parts like the rotor and impeller.

Emissions and Noise

Addresses potential noise emissions and the need for hearing protection.

Hot Surface Warnings

Warns about hot surfaces on the device and the risk of burns.

Storage Guidelines

Provides recommendations for storing the device to maintain its condition.

Intended Use

Technical Data

Product Drawing and Dimensions

Shows detailed dimensional drawings of the product with key measurements.

Nominal Data

Lists essential technical specifications such as voltage, current, speed, and power.

ErP Directive Data

Provides energy efficiency data according to the ErP Directive requirements.

Technical Description

Details technical aspects like weight, fan size, materials, and protection ratings.

Mounting Data

Specifies requirements and recommendations for mounting the device securely.

Transport and Storage Conditions

Outlines permitted ambient temperatures for transport and storage.

Electromagnetic Compatibility

Details EMC immunity and emission standards the device complies with.

Connection and Startup

Mechanical Connection

Covers safe handling during unpacking and mechanical installation procedures.

Electrical Connection Requirements

Lists prerequisites, fuse assignments, and specific connection notes.

Connection in Terminal Box

Details preparing cables, connecting wires, and routing them in the terminal box.

Factory Settings

Lists the default configuration settings for the device made by the manufacturer.

Connection Diagram

Provides a detailed schematic for customer and fan/motor connections.

Checking Connections

Steps to verify connections are secure and properly sealed before operation.

Switching On the Device

Instructions and warnings for safely powering on the installed device.

Switching Off the Device

Procedures for switching off the device during operation or for maintenance.

Integrated Protective Features

Maintenance, Malfunctions, Possible Causes and Remedies

Cleaning Guidelines

Provides instructions and warnings for cleaning the device safely.

Safety Inspection

Details regular inspections, checks, and their frequency.

Disposal Recommendations

Provides guidance for the ecological disposal of the product and its components.

ebm-papst R3G500-AG06-03 Specifications