ebm-papst R3G560-PB31-03 - User Manual

Operating instructions
R3G560-PB31-03
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.4 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
63.2 Nominal data
63.3 Data according to Commission Regulation (EU) 327/2011
63.4 Technical description
73.5 Mounting data
73.6 Transport and storage conditions
73.7 Electromagnetic compatibility
74. CONNECTION AND STARTUP
74.1 Mechanical connection
74.2 Electrical connection
94.3 Connection in terminal box
104.4 Factory settings
114.5 Connection diagram
124.6 Configuration options
134.7 Equivalent circuit diagrams
144.8 Checking connections
144.9 Switching on the device
144.10 Switching off the device
145. INTEGRATED PROTECTIVE FEATURES
156. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
156.1 Warning/status codes
166.2 Vibration testing
166.3 Cleaning
176.4 Safety inspection
176.5 Disposal
Item no. 55780-5-9970 · ENU · Change 209539 · Approved 2021-02-01 · Page 1 / 17
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary

Safety Regulations and Information

General Safety Guidelines

Covers hazard levels, staff qualifications, and basic safety rules.

Specific Hazard Warnings

Details warnings for voltage, protective features, mechanical movement, and hot surfaces.

Technical Safety Aspects

Addresses electromagnetic radiation and emissions.

Handling and Storage Procedures

Outlines safety for transport and storage.

Intended Use Guidelines

Prohibited and Improper Use

Lists prohibited and hazardous ways of using the device.

Technical Data Overview

Product Drawing and Dimensions

Provides a visual representation of the product with dimensions.

Nominal Operational Data

Key operational parameters like voltage, current, and power.

EU Energy Efficiency Data

Data according to Commission Regulation (EU) 327/2011.

Technical Description Details

Detailed technical specifications and features of the device.

Mounting and Installation Data

Information related to the physical installation and mounting of the device.

Transport and Storage Conditions

Guidelines for handling and storing the device.

Electromagnetic Compatibility

Details regarding EMC immunity and emission standards.

Connection and Startup Procedures

Mechanical Connection Procedures

Instructions for physically attaching the device.

Electrical Connection and Wiring

Guidance on wiring the device to the power supply.

Electrical Connection Requirements

Prerequisites and checks before electrical connection.

Supply Connection and Fusing

Specifies fuse ratings and cable cross-sections for power supply.

Reactive Currents Explanation

Explains reactive currents due to EMC filter.

Residual Current Circuit Breaker (RCCB) Use

Guidance on selecting appropriate residual current devices.

Leakage Current Considerations

Discusses potential leakage current behavior.

Locked-Rotor Protection Feature

Information on the device's locked-rotor protection feature.

Terminal Box Connection Guide

Detailed steps for connecting wires within the terminal box.

Cable Preparation for Terminals

Instructions on stripping and preparing cables.

Terminal Connection Specifications

Specifies connection data for supply and control lines.

Connecting Cables to Terminals

Step-by-step guide to connecting cables to terminals.

Cable Routing in Terminal Box

Recommendations for routing cables to prevent moisture ingress.

Factory Default Settings

Lists default configuration parameters for the device.

Connection Diagram and Terminal Functions

Visual representation of terminal connections and functions.

Device Configuration Options

Details various configurable parameters and functions of the device.

Equivalent Circuit Diagrams

Provides circuit diagrams for input/output signals and power.

Checking Electrical Connections

Procedures for verifying electrical connections before operation.

Device Startup Procedure

Steps for safely powering up and starting the device.

Device Shutdown Procedure

Instructions for safely powering down the device.

Integrated Protective Features

Maintenance, Malfunctions, and Remedies

Warning and Status Code Indicators

Explains LED indicators and their meanings for status and errors.

Vibration Testing Procedure

Guidelines for checking mechanical vibration levels.

Device Cleaning Instructions

Procedures for cleaning the device to maintain performance.

Safety Inspection Schedule

Periodic checks to ensure the device's safety and integrity.

Product Disposal Recommendations

Recommendations for environmentally friendly disposal of the product.

Country-Specific Disposal Laws

Observance of local regulations for product disposal.

Safe Disassembly for Disposal

Safe procedures for dismantling the product for disposal.

Component Recycling Guidelines

Guidelines for segregating and recycling product components.

ebm-papst R3G560-PB31-03 Specifications