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Edelbrock 66002 User Manual

Edelbrock 66002
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Catalog #66002, #66003
©2006 Edelbrock Corporation
Page 1 of 2
Brochure #63-66002
Rev. 6/06 - DA/mc
TUBULAR EXHAUST SYSTEM
Applications: See Below
Catalog #66002, #66003
INSTALLATION INSTRUCTIONS
Please study these instructions carefully before installing your new
Tubular Exhaust System
(TES). If you have any questions, please contact our
Technical Hotline at : 1-800-416-8628 from 7 am - 5pm, Monday-Friday, Pacific Standard Time or e-mail us at Edelbrock@Edelbrock.com
.
APPLICATIONS: For 1999-2001 GM Pick-Up 1500/2500 Series, 1999-2001 Suburban, Tahoe, Yukon, 4.8L/5.3L L-V8 without
A.I.R., 2WD & 4WD.
TUBULAR EXHAUST SYSTEM: These components are designed to improve the exhaust efficiency of the GM C.P.I. (Central Port Injection) V8
engine. A performance gain can be expected by the installation of the system. This system does require welding for installation and retains
all O.E.M. emissions equipment.
Suggested Tools Needed for Installation: This vehicle has metric fasteners.
Mig welder (recommended) or gas welder—Professional welding is highly recommended
3/8” ratchet socket set with extensions and universal 13mm and 15mm swivel sockets
Combination set of open-end wrenches
Jackstands, screwdrivers, pliers, crescent wrench, etc.
Hacksaw or Sawz-all
Liquid penetrant, (GM #1052627) anti-seize compound (GM #5613695)
SPECIAL NOTICE: This Edelbrock Tubular Exhaust System has received an Executive Order number (E.O.#) from the California Air Resources Board
(C.A.R.B.) making it legal for street use in all 50 states. To assist you with emission equipment certification, we have included a silver fan shroud
decal to help testing personnel verify the this part is a legal replacement on the vehicle for which it is cataloged. The adhesive-backed decal should
be affixed next to the existing emission and engine specifications decal. Do not cover any part of your original emission decal.
WARNING: The use of "Thermal Wrap" or any aftermarket coating process will void the warranty
on your Edelbrock Tubular Exhaust Systems.
Those products can cause excessive heat and moisture buildup resulting in corrosion and failure of the system.
NOTE: High temperature spark plug wires and boots are recommended to withstand heat from T.E.S.
IMPORTANT NOTE:
Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in poor
performance and engine or vehicle damage.
KIT CONTENTS
Catalog #66002 (Ceramic-Coated), #66003 (Ti-Tech Coated)
Qty. Description
1 Header left side #25-9433 (#66002)
1 Header right side #25-9434 (#66002)
1 Header left side #25-9031 (#66003)
1 Header right side #25-9032 (#66003)
1 Extension pipe left #25-9529
1 Extension pipe right #25-9530
12 Hex header bolts; 8mm x 1.25 x 30mm
2 Port gaskets
Qty. Description
2 Donut gaskets; 2-1/4”
4 Hex capscrews; 2-/4”
4 Lock washers; 3/8”
4 Flat washers; 3/8”
1 E.G.R. gasket
12 Lock washers; 5/16”
12 Hardened washers
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Edelbrock 66002 Specifications

General IconGeneral
BrandEdelbrock
Model66002
CategoryAutomobile Parts
LanguageEnglish

Summary

Installation Instructions

Suggested Tools Needed for Installation

Lists the necessary tools for installing the Tubular Exhaust System, including welders, sockets, wrenches, and liquid penetrant.

California Air Resources Board (CARB) Special Notice

Details the Executive Order number from CARB for street legality and the required emission decal placement.

Warning Regarding Aftermarket Coatings

Warns that using 'Thermal Wrap' or other aftermarket coatings will void the warranty due to potential corrosion.

Important Note on Installation Responsibility

Stresses that proper installation is the installer's responsibility; improper installation voids warranty and can cause damage.

Installation Steps

Disassembly Procedure

Instructions for disconnecting the battery, removing 02 sensors, cutting exhaust pipes, and unbolting exhaust pipes from manifolds.

Right Side Installation

Steps for installing the right side header, including disconnecting spark plug wires, EGR flange, and dipstick tube.

Left Side Installation

Steps for installing the left side header, including disconnecting spark plug wires, unbolting the manifold, and steering shaft.

Extension Pipe Assembly for GM Pick-Up

Instructions for fitting extension pipes to headers, aligning catalytic converters, and welding them in place.

Extension Pipe Assembly for Suburban/Tahoe/Yukon

Specific instructions for fitting extension pipes to headers and aligning catalytic converters for these vehicle models.

Final Inspection Checklist

Guidance on checking lines, reconnecting the battery, verifying assembly, checking for leaks, and retightening bolts after cooling.

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