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Edwards E2M40 User Manual

Edwards E2M40
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A344-02-880
Issue J Original
Instruction Manual
E1M40, E1M80, E2M40 and E2M80
E2M40S and E2M80S Rotary Vacuum Pumps
Description
Item
Number
Description
Item
Number
E1M40, 240 V, 50 Hz, single-phase A344-01-960 E1M80, 208 V, 50 Hz/208-230 V, 60 Hz/460 V,
60 Hz, three-phase
A345-02-982
E1M40, 220-240/380-415 V, 50 Hz, three-phase A344-01-935 E2M80, 220-240/380-415 V, 50 Hz, three-phase A365-01-935
E1M40, 208 V, 50 Hz/208-230 V, 60 Hz/460 V,
60 Hz, three-phase
A344-02-982 E2M80, 208 V, 60 Hz/208-230 V, 60 Hz/460 V,
60 Hz, three-phase
A365-02-982
E2M40, 240 V, 50 Hz, single-phase A364-01-960 E2M40S, 220-240/380-415 V, 50 Hz, three-phase A364-13-935
E2M40, 220-240/380-415 V, 50 Hz, three-phase A364-01-935 E2M40S, 208 V, 50 Hz/208-230 V, 60 Hz/460 V,
60 Hz, three-phase
A364-13-982
E2M40, 208 V, 50 Hz/208-230 V, 60 Hz/460 V,
60 Hz, three-phase
A364-02-982 E2M80S, 208 V, 50 Hz/208-230 V, 60 Hz/460 V,
60 Hz, three-phase
A365-13-982
E1M80, 220-240/380-415 V, 50 Hz, three-phase A345-01-935

Table of Contents

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Edwards E2M40 Specifications

General IconGeneral
Pumping speed42 m³/h
Ultimate vacuum1 x 10^-3 mbar
Frequency50/60 Hz
Inlet connectionDN 40 KF
Outlet connectionNW25

Summary

Introduction to Rotary Vacuum Pumps

Scope and Definitions

Defines the scope and key terms for the E1M40, E1M80, E2M40, E2M80 pumps.

Pump Description

Provides a detailed description of the E1M40, E1M80, E2M40, E2M80 oil-sealed vacuum pumps.

Gas-Ballast System

Explains the function and use of the gas-ballast system in preventing vapour condensation.

Technical Data for Vacuum Pumps

Operating and Storage Conditions

Specifies the acceptable ambient temperature range and humidity for pump operation and storage.

Performance Specifications

Presents performance data including displacement, speed, and ultimate vacuum for the pumps.

Mechanical Data

Details physical specifications like dimensions, protection degree, ports, mass, and noise level.

Electrical Data: Single-Phase Motor

Provides electrical specifications for single-phase motors, including voltage, power, and current.

Electrical Data: Three-Phase Motors

Details electrical data for three-phase motors, including voltage, power, and current ratings.

Lubrication Data

Lists recommended oil grades and oil capacity for different pump models.

Installation Guide for Vacuum Pumps

Installation Safety Precautions

Emphasizes critical safety instructions and precautions for pump installation.

System Design Considerations

Provides guidance on designing the pumping system for optimal and safe pump operation.

Unpack and Inspect Pump

Details the procedure for unpacking and inspecting the pump and its components upon arrival.

Locate the Pump

Guides on selecting a suitable location for the pump, considering ventilation and accessibility.

Fill the Pump with Oil

Instructs on the correct procedure for filling the pump with the recommended oil, including oil type and procedure.

Electrical Installation: Single-Phase Motor

Details the electrical connection procedure for single-phase motors.

Electrical Installation: Three-Phase Motors

Guides on the electrical installation for three-phase motors, including voltage configuration.

Connect Pump Inlet to System

Explains how to connect the pump's inlet port to the vacuum system.

Connect Pump Outlet to System

Details how to connect the pump outlet to exhaust systems or treatment plants.

Gas-Ballast Inlet Connection

Describes the connection of the gas-ballast inlet, including manual and remote control options.

Leak-Test the System

Outlines the process of leak-testing the installed system to ensure integrity.

Pump Operation Procedures

Gas-Ballast Control Operation

Explains how to use the gas-ballast control for different operating conditions.

Start-up Procedure

Provides step-by-step instructions for safely starting the vacuum pump.

Achieve Ultimate Vacuum

Details the procedure for operating the pump to reach its ultimate vacuum level.

Pump Condensable Vapours

Guides on using gas-ballast when pumping condensable vapours to prevent condensation.

Decontaminate the Oil

Describes the process for cleaning contaminated pump oil.

Unattended Operation

Discusses considerations for operating the pump without constant supervision.

Pump Shut-down Procedure

Outlines the recommended procedure for safely shutting down the pump.

Pump Maintenance Procedures

Maintenance Safety

Lists critical safety instructions and precautions for performing maintenance tasks on the pump.

Maintenance Plan

Details the routine maintenance schedule and associated section references for pump upkeep.

Check the Oil-Level

Explains how to check and adjust the oil level in the pump's sight-glass.

Replace the Oil

Provides instructions for draining and refilling the pump with fresh oil.

Replace the Fine Oil-Filter

Details the procedure for replacing the pump's fine oil-filter element.

Replace the Gas-Ballast Filter

Guides on replacing the gas-ballast filter elements as part of maintenance.

Inspect and Clean the Inlet-Filter

Describes how to inspect and clean the pump's inlet-filter.

Clean the Oil-Level Sight-Glass

Provides instructions for cleaning the oil-level sight-glass assembly.

Clean the Motor Fan-Cover

Explains how to clean the motor fan-cover to ensure adequate cooling.

Clean and Overhaul the Pump

Refers to kit instructions for cleaning and overhauling the pump.

Test the Motor Condition

Outlines tests for earth continuity and insulation resistance of the pump motor.

Fit New Blades

Refers to kit instructions for fitting new blades to the pump.

Basic Fault-Finding

Lists common fault conditions and their potential causes for troubleshooting the pump.

Troubleshooting: Pump is Noisy

Lists common causes for the pump operating with excessive noise.

Troubleshooting: Pump is Too Hot

Identifies potential reasons why the pump might be overheating.

Troubleshooting: Vacuum Loss After Shut-down

Lists causes for vacuum loss after the pump has been switched off.

Troubleshooting: Poor Pumping Speed

Identifies factors that can lead to reduced pumping speed.

Troubleshooting: External Oil Leak

Lists common points where external oil leaks can occur on the pump.

Storage and Disposal

Pump Storage Guidelines

Provides guidelines for storing the pump, including temperature and humidity considerations.

Pump Disposal Procedures

Advises on the safe and environmentally compliant disposal of the pump and its components.

Spares and Accessories

Introduction to Spares and Accessories

Introduces the availability of spare parts and accessories from Edwards companies worldwide.

Service Options

Describes the global network of Edwards Service Centres and the services they offer.

Pump Spares and Maintenance Kits

Lists maintenance kits and individual spare parts for the E1M, E2M, and all models of pumps.

Pump Accessories Overview

Introduces the range of available accessories for the E1M, E2M, and E80 pumps.

Inlet Dust-Filter

Describes the nylon-fibre filter element for protecting the pump from abrasive dust.

Inlet Catchpot

Explains the function of the inlet catchpot in trapping liquid droplets before they enter the pump.

High-Capacity Inlet Dust-Filter

Details a wire mesh filter for applications with fast pump-down and high dust levels.

Inlet Chemical-Trap

Describes a trap to protect the pump from chemically active gases.

Outlet Catchpot

Explains the function of the outlet catchpot in collecting liquid from the discharge line.

Outlet Mist-Filter (Clean Applications)

Describes a filter for collecting oil mist from discharge gases in clean applications.

Outlet Mist-Filter (Toxic Applications)

Describes a filter for collecting oil mist from discharge gases in toxic applications.

External Oil Filter

Introduces free-standing external oil filters with activated earth or pleated paper cartridges.

Oil-Level Monitor

Describes an oil-level monitor that fits into the sight-glass location and provides visual and switching facilities.

Solenoid-Operated Gas-Ballast Control Valve

Details a valve for automatic or remote control of gas-ballast, preventing air return.

Vibration Isolators

Explains the use of vibration isolators to reduce pump vibration and noise.

Appendix A: E2M40S and E2M80S (Superpumps)

Appendix A: Introduction

Provides additional information specific to the E2M40S and E2M80S Superpump models.

Appendix A: Description and Construction

Highlights the differences in construction and features of the Superpump models.

Appendix A: Technical Data

Presents technical data for the Superpump models, including performance and lubrication.

Appendix A: Installation

Provides installation guidance specific to the Superpump models, focusing on external fittings.

Appendix A: Spares

Lists available maintenance and spares kits for the E2M40S and E2M80S Superpump models.

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