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Egcon AVR-126 - User Manual

Egcon AVR-126
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1
AUTOMATIC VOLTAGE REGULATOR
(MODEL : AVR-126)
WARNING :
To prevent personal injury or equipment damage, only qualified technicians /operators
should install, operate or service this device.
CAUTION :
Megger and high potential test equipment should not be used.
Incorrect use of such equipment could damage components contained in the regulator.
1. APPLICATION
:
AVR 125 is voltage regulator
to control brushless generator output by regulating
the current into the generator exciter field.
2. FEATURES :
2.1. Available for low resistance exciter filed.
2.2. Under frequency protection circuit.
When the generator frequency drops below the set point, generator output voltage is decreased with
the curve proportional to the frequency.
2.3. Over excitation
When the generator excitation field voltage exceeds 85Vdc, AVR output shut down to protect the
generator winding coil from burning out.
2.4. Starting engine generator set, if the residual voltage remains on the stator winding of generator,
AC output voltage is built up rapidly.
2.5. Durable under dust, damp and vibration.
2.6. Response time, below 25ms(1.5cycles)
3. SPECIFICATIONS
3.1. Input : 190~277Vac, 1
Φ
, 50/60Hz, Burden 650VA (terminal 3-4)
3.2. Output :
MODEL VOLTAGE CURRENT REMARKS
AVR - 125 125Vdc 15A continuous
Maximum current (for 1min.) - 20A
3.3. Sensing : 1
Φ
,190 ~ 240Vac (220V sensing – terminal 4-3)
1
Φ
,380 ~ 400Vac (380V sensing – terminal 4-E1)
3.4. Exciter field resistance : 2ohms to 100ohms
3.5. External voltage adjust rheostat : 1
, 2W (out of supply scope)
3.6. Voltage adjust range
Coarse adjusting (by internal rheostat)
±
12.5%
Fine adjusting (by external rheostat)
±
5%
3.7. voltage regulating accuracy
±
1.0%
3.8. Voltage build up condition internally and automatically raised by the residual voltage from the
Generator stator winding (minimum 3Vac)

Questions and Answers

Egcon AVR-126 Specifications

General IconGeneral
BrandEgcon
ModelAVR-126
CategoryController
LanguageEnglish

Summary

Application

AVR Functionality

Controls brushless generator output by regulating exciter field current.

Product Features

Low Resistance Exciter Field Support

Available for low resistance exciter field applications.

Under Frequency Protection

Decreases output voltage proportionally as generator frequency drops below set point.

Over Excitation Shutdown

Shuts down AVR output if excitation field voltage exceeds 85Vdc.

Rapid Voltage Buildup

AC output voltage builds up rapidly when residual voltage is present on stator winding.

Durability

Durable under dust, damp, and vibration conditions.

Fast Response Time

Response time below 25ms (1.5 cycles).

Technical Specifications

Input Power Requirements

190-277Vac, 1 Phase, 50/60Hz, 650VA burden.

Output Power Ratings

125Vdc output, 15A continuous current, 20A max for 1 min.

Voltage Sensing Options

Supports 190-240Vac (220V sensing) and 380-400Vac (380V sensing).

Exciter Field Resistance Range

Compatible with exciter field resistance from 2 to 100 ohms.

External Voltage Adjustment

Requires 1kΩ, 2W rheostat (not supplied) for external voltage adjustment.

Voltage Adjustment Range

±12.5% coarse adjustment (internal), ±5% fine adjustment (external).

Voltage Regulating Accuracy

±1.0% voltage regulating accuracy.

Voltage Build-up Condition

Automatically builds up voltage from residual voltage (min 3Vac).

Over Excitation Shutdown Threshold

Shuts down if exciter voltage exceeds 85±5Vdc for 10sec or 100Vdc instantaneously.

Operating and Storage Temperatures

Operates -20°C to 50°C; Stores -40°C to 85°C.

Structure

Dimensions and Mounting

Size W140xH200xD60mm; Mounting W90xH190mm.

Physical Characteristics

Ivory color, approx. 2kg weight.

Frequency Selection

Features a changeover switch for frequency selection.

Instruction and Connection

Pre-Mounting Check

Verify regulator output current meets exciter capacitor requirements.

Mounting Recommendations

Mount in generator conduct box or switch gear, front panel vertical.

Connection Guidelines

Refer to provided drawings for correct wiring connections.

Adjusting

Initial Startup and Voltage Buildup

Start engine, bring to speed; voltage should build up automatically.

Troubleshooting Voltage Buildup

Check DC connection or perform field flashing if voltage fails to build up.

Voltage Potentiometer Adjustment

Adjust volt potentiometer until nominal voltage is reached.

Stability Adjustment

Adjust stab potentiometer if voltage is unstable.

Frequency Switch Operation

Select frequency switch (SW1) based on generator frequency for protection.

Flash Exciting Procedures

Manual Field Flash Exciting

Procedure for manual field flash exciting when generator fails to build up.

Automatic Field Flash Exciting

Recommended automatic field flash exciting using generator control sequence.

Parallel Operation

Droop Performance for Inductive Load

Connect external resistance for droop performance with inductive loads.

Troubleshooting

Residual Voltage - No Output

Check connections, flash field, or replace fuse/regulator/generator.

Output Voltage Low

Check connections, adjust voltage up, or replace regulator.

Output Voltage High

Adjust voltage down or replace regulator.

Output Voltage High - No Adjustment

Replace defective regulator.

Rating Output Voltage Behavior

Check generator exciter/diode or reverse adjust wiring.

Generator Output Voltage Hunting

Rotate stability adjust CW until hunting stops.

Poor Regulation

Replace defective regulator.