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elco R 600 User Manual

elco R 600
164 pages
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R600
Operation and Installation manual
for authorized technicians only
Betriebsanleitung
für die autorisierte Fachkraft
Bedienings- en Installatiehandleiding
alleen voor bevoegde vakmensen
Notice d’installation et d’emploi
réservée à l’usage des techniciens agréés
Istruzioni per l'uso
solo per il tecnico autorizzato
07/2010 DOC3070 / 12099579

Table of Contents

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elco R 600 Specifications

General IconGeneral
Brandelco
ModelR 600
CategoryBoiler
LanguageEnglish

Summary

Safety

General regulations

General safety information for installation, commissioning, and operation.

Application

Specifies the intended use of the R600 boiler for heating and hot water production.

Norms and regulations

Lists applicable European, national, and local norms for installation and operation.

Construction

Layout of boiler

Identifies the main components of the R600 boiler with labels.

Operating principle

Explains how the R600 boiler modulates and its cross-flow working principle.

Technical data

Dimensions

Provides detailed dimensions for various boiler models and components.

Extent of delivery

Standard boiler

Lists the components included in a standard R600 boiler delivery package.

Accessories

Lists optional accessories available for the R600 boiler.

Installation

Boiler transport

Details methods and precautions for transporting the R600 boiler and its parts.

Removing the casing

Provides step-by-step instructions for removing the boiler casing.

Boiler installation

Guides on positioning the boiler and adjusting the feet for installation.

Connecting the boiler

Explains how to make hydraulic, condensate, gas, flue, air intake, and electrical connections.

Gas connection

Details requirements for making the gas connection by an authorized installer.

Flue gas connection

Covers regulations and best practices for flue gas system connections.

Air intake connection

Explains how to connect the air intake for room-sealed installations.

Electrical connection

Outlines the procedure for electrical connections according to standards.

Commissioning

Water and hydraulic system

Details the commissioning of the water and hydraulic system, including water quality and pressure.

Gas supply

Instructs on checking gas supply connection tightness and removing air.

Condensate connection

Explains how to fill and install the syphon for the condensate connection.

Flue and air intake connections

Emphasizes checking flue and air intake systems against regulations.

Prepare boiler for first startup

Guides on initial steps before starting the boiler, including gas and power supply checks.

Combustion analysis

Provides procedures and settings for performing combustion analysis at different load levels.

Check water flow

Explains two methods (AT and Ap) to check the water flow through the boiler.

Check functionality of safety devices

Details how to test various safety devices like temperature sensors and gas pressure switches.

Gas tightness check

Describes methods for checking the gas tightness of all sealed connections.

Boiler shut down

Outlines the procedure for safely shutting down the boiler for longer periods.

Commissioning protocol

Provides a template for recording commissioning data and results.

Operating instructions

Controls

Identifies and explains the functions of the boiler's control panel buttons and display.

Mode Selection

Covers DHW, heating zones, manual, deaeration, and chimney sweeper modes.

Display and Information

Explains the boiler display, info mode, and room temperature control.

Navigation and Basic Controls

Details OK/ESC buttons, on/off switch, and reset button functions.

Overview of main functions

Provides a comprehensive guide to the main functions and their procedures.

Maintenance

Checklist

Lists essential maintenance activities to be performed annually.

Replacing the electrodes

Details the procedure for replacing the ignition and ionisation electrodes.

Cleaning the condensate receptacle

Explains how to clean the condensate receptacle for proper operation.

Cleaning and refilling the syphon

Details the process of cleaning and refilling the condensate syphon.

Inspection of combustion chamber

Guides on inspecting and cleaning the combustion chamber.

System Checks

Covers water pressure/quality, flow rate, gas pressure, and gas tightness checks.

Performance Checks

Details combustion analysis and safety device functionality checks.

Maintenance Protocol

Provides a template for documenting maintenance procedures and findings.

Lockouts

Error codes 0-146

Lists error codes and their descriptions for boiler lockouts.

Error codes 151-348

Continues the list of error codes and descriptions for boiler lockouts.

Error codes 349-433

Completes the list of error codes and descriptions for boiler lockouts.

Sensor values

Declaration of Conformity

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