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EnCal 3000
Elster EnCal 3000 User Manual
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EnCal
3000
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ii
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Table of Contents
Default Chapter
3
Table of Contents
3
General Notes on the Structure of this Manual
5
Safety and Warning Notes
5
1 Introduction
7
The Encal 3000 Gas Quality Measuring System
7
Gas Chromatograph
8
PC for Parameterization
8
The Encal 3000 Controller
9
The Gas-Net System Idea
10
2 Device View and Design
11
Operating Modes (OM)
12
Encal 3000 Controller Rear View (Example)
12
3 Operating the Device
13
Keypad
13
Other Operating Elements: Status LED, Calibration Switch
13
Display
14
Displays / Menus / Dialogs
14
Module Listing
16
Invoke the Menu
16
Further Tips on Navigating Within the Displays
18
Directly Entering a New Numerical Value
18
New Value by Selecting a Value from a Listing
18
Modifying Several Values at Once
19
4 Primer for Impatient Operators: What Do I Have to Do to
21
View the Error Listing of the Gas Quality Module
21
View the Process Values of the Second Stream in Case of a Dual-Stream Encal 3000 Controller
21
Accept Gas Quality Errors
22
To View the Software Versions
23
To View the Device Configuration
23
Checking All Parameter Settings
24
View Archives
25
5 Functional Description
27
Gas Quality Module(S)
27
Gas Streams
28
Strategy When Input Measurements Are Disturbed
28
Display and Operation
28
Gas Quality Main Display
28
Other Stream
30
Measurements Display
30
Calibration Display
32
Automatic Calibration
32
Basic Calibration
34
Test Gas Injection
37
Entering Target Values
39
Cylinder Change / Purging
42
To Remove the Old Cylinder
42
To Connect a New Cylinder
42
To Purge the High-Pressure or Cylinder Pressure Regulator
42
Revision
43
Data Logging Module
46
Gas Quality Module
46
Monitoring Module
46
System Module
46
Main Display (Data Logging Module)
47
Choose the Archive Information You Want to View
47
Subordinate Menu Items (Data Logging Module)
48
Monitoring of Gas Quality (-Ies), Error Listing(S)
49
Monitoring Module
49
Measurements
50
Measurement Monitoring; Messages and Groups
50
Hysteresis Monitoring
51
Considering a Minimum Pending Time
51
Group Message
52
Held Group Message
52
Centralized Message
52
Acceptance Technique of Centralized Messages, Procedure to DIN 19 235
52
Acceptance Technique of Centralized Messages, Standard Procedure
53
No Influence
53
Suppression “Towards Telecontrol”
53
Suppression of All Signaling Reactions Without Exception
53
Logging on Measurement or Counter Archives
55
Subordinate Menu Items (Monitoring Module)
56
Accept
56
Accept All
56
Next Listing
57
Resetting
58
Reset All
58
Groups
58
View
58
Name
59
Type
59
Status
59
Single Messages
60
Limit
60
Disabled Messages
60
Switches
60
Integrated RDT Module
62
Data Connection Via Modem and Telephone Line or GSM Wireless Network
62
Serial Direct Connection
63
Tcp
63
Main Display (Integrated RDT Module)
64
Subordinate Menu Items (Integrated RDT Module)
65
RDT Statistics
65
Synchronization
66
Synchronize Now
66
Inputs (Optional)
67
Outputs (Optional)
67
Dsfg (Optional)
67
Locks
67
System Module
67
Set Clock / Synchronize Clock
68
Main Display (System Module)
68
Subordinate Menu Items (System Module)
68
Device Configuration
68
Outputs
69
Output Testing
70
Protocols
70
Dsfg (Only in Case of Dsfg Interface)
72
Own Stations
73
Known Stations
73
Bus Activity
73
Upper Case Letters and Special Characters
73
General Polling
74
Open Locks
74
Close Locks
74
Set Clock
75
Synchronize Clock
75
Display Test
75
Dsfg Module, Data Exchange Module
76
6 Gw-Gnet
77
Creating and Exporting a Parameter Data Record: Brief Description
77
Importing and Editing a Parameterization: Brief Description
79
Extras: GW-GNET+ Service Programs
80
7 Installation
81
Mounting the Encal 3000 Controller
81
Connecting the Lines
81
Power Supply and Earthing
81
EXMFE5 Input Board
82
MSER2 Serial Process Board
83
EXDE6 Input Board
83
MFE11 Input Board
84
AE12 Input Board
84
MFA8 Output Board
84
DA12 Output Board
84
Further Connection Possibilities
85
DSS Serial Interface
85
Dsfg Interface (Optional)
85
TCP/IP Interface (Optional)
85
Provider Selection / Preparation for Antenna Selection
86
Component Composition
86
Commissioning the Wireless Modem
86
Connection of the Siemens M20 / TC35 Wireless Modem to 24 V
87
8 Commissioning
89
Parameter Protection against Unauthorized Access
89
Calibration Lock
89
User Lock
89
Parameterization
89
Commissioning the Integrated RDT
90
Dial-Up Line
90
GSM Wireless Modem
90
TCP/IP Network
92
9 Maintenance
93
Battery Replacement
93
10 Technical Data: Encal 3000 Controller
95
Device Type
95
Housing
95
Power Supply
95
MSER2 Process Board
96
Other Interfaces
97
11 Annex
99
Error Listing of the Gas Quality Module
99
A409 Power Failure
99
A423 Interface Monitoring
99
H801 User Lock Open
100
H802 Revision/Test Gas
100
H810 Clock Set Old
100
H811 Clock Set New
100
Menu Structure of the Encal 3000 Controller
101
Gas Quality
101
Data Logging
101
Integrated RDT
101
Certificate of Conformity
102
ATEX Certificate EXMFE5
103
ATEX Certificate EXDE6
109
12 Bibliography
113
13 Index
115
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Elster EnCal 3000 Specifications
General
Brand
Elster
Model
EnCal 3000
Category
Controller
Language
English
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