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Emerson 3401 User Manual

Emerson 3401
200 pages
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Advanced User Guide
Commander SK
AC variable speed drive for 3
phase induction motors from
0.25kW to 110kW, 0.33hp to
150hp
Part Number: 0472-0001-09
Issue: 9
www.controltechniques.com

Table of Contents

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Emerson 3401 Specifications

General IconGeneral
Model3401
Series3400 Series
TypeController
Control OutputRelay
Power Supply24 VDC, 100-240 VAC
Communication ProtocolsModbus RTU
ConfigurationFront panel, PC software
ApprovalsCE, UL
Enclosure RatingNEMA 4X

Summary

Commander SK Advanced User Guide

Commander SK Overview

Explains the Commander SK as an open-loop vector AC variable speed inverter drive.

Introduction to Commander SK Features

Commander SK Functionality

Explains the Commander SK as an open-loop vector AC variable speed inverter drive.

Parameter x.00 Functions

Saving Parameters

Procedure for saving user parameters to EEPROM, including conditions and commands.

Loading Default Parameters

Information on loading default parameter sets and their automatic saving to EEPROM.

Parameter Description Format

Software Variable Maximum Term Definitions

Defines maximum allowed values for software variables like FREQ_MAX and RATED_CURRENT_MAX.

Parameter Information and Types

Parameter x.00 for Storing Parameters

Describes the use of Pr x.00 (not Pr 0.00) for storing parameters and special codes.

Drive Reset Procedures

Explains the reasons and methods for performing a drive reset.

Storing Drive Parameters

Describes how drive parameters are stored via keypad and serial interface.

Sources and Destinations for Parameter Routing

Sources Explained

Describes how drive outputs and PID controllers function as sources.

Destinations Explained

Explains how drive inputs and other functions act as destinations for routing.

Keypad and Display Overview

Programming Keys Functions

Explains the MODE, UP, and DOWN keys for parameter selection and value editing.

Control Keys Functions

Describes the START and STOP/RESET keys for controlling drive operation.

Selecting and Changing Parameters

Step-by-step guide on navigating the keypad to view and edit parameters.

Serial Communications Overview

EIA232 to EIA485 Communications

Information on using external converters for EIA232 to EIA485 communication.

CT Comms Cable

Details on the CT Comms cable for serial communication and its limitations.

Terminating Resistors and Network Configuration

Serial Communications Connections

Guidance on connecting multiple drives in a daisy chain arrangement, including cable shielding.

CT Modbus RTU Specification

CT Modbus RTU Physical Layer and Framing

Details on the physical layer (RS485) and RTU framing format, including baud rates.

MODBUS Slave Addressing

MODBUS Registers

Information on the 16-bit MODBUS register range and mapping to PLC registers.

CT Parameter Mapping to MODBUS Registers

Details how CT parameters map to MODBUS register space using menu.param notation.

MODBUS Data Encoding and Function Codes

Supported Function Codes

Lists supported MODBUS function codes: FC03, FC06, FC16, FC23.

FC23 Read/Write Multiple Function

Extended Data Types

Details on supporting 32-bit data types using MODBUS multiple read/write services.

Type Field for Data Selection

32-bit Data Type Selection

Explains how the 2-bit type field selects data types like INT16, INT32, and Float32.

PLC Ladder Programming with SYPTLite

SYPTLite Software Overview

Introduction to SYPTLite, a Windows-based ladder diagram editor for program development.

CTSoft Commissioning and Monitoring Tool

Communications Overview: Online and Offline Modes

Explains CTSoft's two communication modes: ONLINE for drive interaction and OFFLINE for parameter editing.

Getting Started with CTSoft Functions

Brief introduction to CTSoft functions, including setup wizard, navigation, and monitoring.

Menu 0 Parameters: Single Line Descriptions

Menu 0 Logic Diagram Overview

Advanced Parameter Descriptions: Overview

Menu Descriptions

Lists the menus available for advanced parameter descriptions, from Menu 1 to Menu 21.

Menu 1: Speed Reference Selection, Limits, and Filters

Menu 1 Parameters: Single Line Descriptions

Lists Menu 1 parameters with their range, default values, settings, and update rates.

Parameter 1.01 to 1.51 Descriptions

Detailed descriptions for parameters 1.01 through 1.51, covering frequency reference and speed selection.

Menu 2: Ramps Configuration

Menu 2 Parameters: Single Line Descriptions

Lists Menu 2 parameters with range, default, setting, and update rate for ramp functions.

Parameter 2.01 to 2.39 Descriptions

Detailed descriptions for ramp parameters, including hold, mode, S ramp, and rates.

Menu 3: Speed Sensing, Thresholds, and Frequency I/O

Menu 3 Parameters: Single Line Descriptions

Lists Menu 3 parameters with range, default, setting, and update rate for speed and frequency functions.

Parameter 3.05 to 3.45 Descriptions

Detailed descriptions for zero speed, at speed window, and frequency output scaling parameters.

Menu 4: Current Control Parameters

Menu 4 Parameters: Single Line Descriptions

Lists Menu 4 parameters with range, default, setting, and update rate for current control.

Parameter 4.01 to 4.27 Descriptions

Detailed descriptions for current magnitude, motor active current, and current limits.

Menu 5: Motor Control Parameters

Menu 5 Parameters: Single Line Descriptions

Lists Menu 5 parameters with range, default, setting, and update rate for motor control.

Parameter 5.01 to 5.50 Descriptions

Detailed descriptions for motor frequency, voltage, speed, current, and power factor parameters.

Menu 6: Drive Sequencer and Clock

Menu 6 Parameters: Single Line Descriptions

Lists Menu 6 parameters for stop modes, logic select, braking, and sequencing bits.

Parameter 6.01 to 6.45 Descriptions

Detailed descriptions for stop modes, mains loss, start/stop logic, and injection braking.

Menu 7: Analog Inputs and Outputs

Menu 7 Parameters: Single Line Descriptions

Lists Menu 7 parameters for analog inputs and outputs, including modes and scaling.

Parameter 7.01 to 7.36 Descriptions

Detailed descriptions for analog input levels, modes, scaling, and temperature monitoring.

Menu 8: Digital Inputs and Outputs

Menu 8 Parameters: Single Line Descriptions

Lists Menu 8 parameters for digital inputs/outputs, states, invert, and destination.

Parameter 8.01 to 8.41 Descriptions

Detailed descriptions for terminal states, invert settings, and digital output control.

Menu 9: Programmable Logic, Motorized Pot, and Binary Sum

Menu 9 Parameters: Single Line Descriptions

Lists Menu 9 parameters for logic functions, motorized pot, and binary sum.

Parameter 9.01 to 9.34 Descriptions

Detailed descriptions for logic function outputs, sources, and destinations.

Menu 10: Status Logic and Diagnostics

Menu 10 Parameters: Single Line Descriptions

Lists Menu 10 parameters for drive status, alarms, and trip information.

Parameter 10.01 to 10.40 Descriptions

Detailed descriptions for drive status bits like Drive ok, Drive active, and Zero speed.

Trip Indications and Causes

Table 10-17 Trip Indications and Causes

Lists trip codes, their causes, and associated descriptions for troubleshooting.

Braking Parameters: Time and Period

Parameter 10.30 and 10.31 Descriptions

Descriptions for full power braking time and period, used for resistor protection.

External Trip and Drive Reset Functions

Parameter 10.32: External Trip

Explains how to enable an external trip function via a digital input.

Parameter 10.33: Drive Reset

Describes the function of the drive reset parameter and its relation to terminals.

Menu 11: General Drive Setup

Menu 11 Parameters: Single Line Descriptions

Lists Menu 11 parameters for customer scaling, serial comms, baud rate, and drive configuration.

Parameter 11.01 to 11.50 Descriptions

Detailed descriptions for parameters like customer scaling, serial comms address, Modbus mode, and drive configuration.

Pr 11.27 Drive Configuration: AI.AV

Pr 11.27 Drive Configuration: AI.Pr

Pr 11.27 Drive Configuration: PAd

Pr 11.27 Drive Configuration: Pid

Menu 12: Programmable Thresholds and Variable Selectors

Menu 12 Parameters: Single Line Descriptions

Lists Menu 12 parameters for threshold detectors and variable selectors.

Parameter 12.01 to 12.47 Descriptions

Detailed descriptions for threshold detector outputs, sources, levels, and hysteresis.

Menu 14: PID Controller Parameters

Menu 14 Parameters: Single Line Descriptions

Lists Menu 14 parameters for PID controller functions: output, sources, gains, and limits.

Parameter 14.01 to 14.22 Descriptions

Detailed descriptions for PID output, sources, slew rate, enable, gains, and limits.

Menu 15: Solutions Module Setup

Parameters Common to All Categories

Lists common parameters for Solutions Modules: ID, software version, error status, sub-version.

Table 10-26: Solutions Module IDs

Table mapping Solutions Module IDs to their module names and categories (Automation, Fieldbus).

Menu 15 I/O Options and Module Parameters

Table 10-27: Menu 15 I/O Option Parameters

Lists Menu 15 I/O parameters: module ID, software version, input/output states, invert, and destinations.

Parameter 15.01 to 15.53 Descriptions

Descriptions for Solutions Module ID, software version, current loop loss, and terminal input states.

Menu 18: Application Menu 1

Menu 18 Parameters: Single Line Descriptions

Lists Menu 18 parameters which do not affect drive operation, intended for fieldbus and programming.

Parameter 18.01 to 18.50 Descriptions

Descriptions for general purpose parameters in Application Menu 1, including integer and bit types.

Menu 20: Application Menu 2

Menu 20 Parameters: Single Line Descriptions

Lists Menu 20 parameters for general purpose use with fieldbus and programming.

Menu 21: Second Motor Map Parameters

Menu 21 Parameters: Single Line Descriptions

Lists Menu 21 parameters for configuring a second motor map, including speed, acceleration, and current.

Parameter 21.01 to 21.29 Descriptions

Detailed descriptions for motor 2 parameters: max/min speed, reference selector, acceleration, and deceleration.

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