Emerson Bettis G4 SR Series User Manual

Installation, Operation and Maintenance Manual
VA-DC-000-1878 Rev. 0
December 2020
Bettis G01 through G10
Spring-Return Pneumatic Actuators with M18 Hydraulic Override

Emerson Bettis G4 SR Series Specifications

General

Series	G4 SR Series
Operating Temperature Range	-40°C to +85°C
Communication Protocol	HART, Modbus
Hazardous Area Certification	ATEX, IECEx
Enclosure Rating	IP66
Type	Pneumatic Actuator Controller

Summary

Section 1: Introduction

1.1 General Service Information

Provides overview of manual and actuator series, including service interval.

1.2 Definitions

Defines key terms used throughout the manual for clarity.

1.3 General Safety Information

Outlines critical safety precautions for operation and maintenance.

1.4 Bettis Reference Materials

Lists relevant documentation and part numbers for further information.

1.5 Service Support Items

Details available service kits and tools for actuator maintenance.

1.6 Lubrication and Fluid Requirements

Specifies correct lubricants and fluids for actuator operation.

1.7 General Tool Information

Lists required tools and wrench sizes for installation and maintenance.

1.8 Actuator Storage

Provides guidelines for proper storage of actuators before installation.

1.9 Actuator Installation

Covers general procedures and considerations for actuator mounting.

1.10 Actuator Start-Up

Details pre-start-up checks and connection verification before operation.

1.11 Actuator Operation

Explains controlled and manual operation methods for the actuator.

Section 2: Actuator Disassembly

2.1 General Disassembly

Covers general procedures and safety for actuator disassembly.

2.2 Pneumatic Power Module Disassembly

Step-by-step guide to safely disassemble the pneumatic power module.

2.3 Drive Module Disassembly

Detailed steps for dismantling the actuator's drive module components.

2.4 G01 through G5 M18 Hydraulic Override Cylinder Disassembly

Specific disassembly procedures for G01-G5 M18 hydraulic override cylinders.

2.5 G7 through G10 M18 Hydraulic Override Cylinder Disassembly

Specific disassembly procedures for G7-G10 M18 hydraulic override cylinders.

2.6 M18 Pump Disassembly

Instructions for taking apart the M18 pump assembly.

2.7 M18 Reservoir Disassembly

Procedures for disassembling the M18 reservoir components.

Section 3: Actuator Reassembly

3.1 General Reassembly

Outlines general cleaning and inspection procedures for reassembly.

3.2 Drive Module Reassembly

Step-by-step guide for reassembling the actuator's drive module.

3.3 Pneumatic Power Module Reassembly

Detailed steps for reassembling the pneumatic power module.

3.4 G2 and G3 Early Model Pneumatic Power Module Reassembly

Specific reassembly instructions for early G2 and G3 models.

3.5 G01 through G5 M18 Hydraulic Override Cylinder Reassembly

Reassembly instructions for G01-G5 M18 hydraulic override cylinders.

3.6 G7 through G10 M18 Hydraulic Override Cylinder Reassembly

Reassembly instructions for G7-G10 M18 hydraulic override cylinders.

Section 4: Field Conversions

4.1 Fail Mode Reversal (CW to CCW, or CCW to CW)

Procedure to change the actuator's fail mode direction.

4.2 Converting Double-Acting Actuator to Spring-Return with Override Cylinder Assembly

Steps to convert the actuator from double-acting to spring-return.

Section 5: Module Removal and Installation

5.1 M18 Override Cylinder Removal

Instructions for safely removing the M18 override cylinder.

5.2 M18 Override Cylinder Installation

Procedures for properly installing the M18 override cylinder.

5.3 Spring Module Removal

Steps to safely remove the spring module from the actuator.

5.4 Spring Module Installation

Guidelines for correctly installing the spring module.

5.5 Pneumatic Power Module Removal

Procedures for removing the pneumatic power module.

5.6 Pneumatic Power Module Installation

Steps for correctly installing the pneumatic power module.

5.7 Power Swivel Removal

Instructions for removing the power swivel component.

5.8 Power Swivel Module Installation

Guidelines for installing the power swivel component.

Section 6: Actuator Support Information

6.1 M18 Hydraulic Override System Fluid Volume

Lists fluid capacity requirements for M18 hydraulic override systems.

6.2 Module Weights by Item Number and Actuator Housing Size

Provides weight data for actuator components and housing sizes.

6.3 G01 Tool Style and Wrench Size

Details required tools and wrench sizes for G01 actuator.

6.4 G2 Tool Style and Wrench Size

Details required tools and wrench sizes for G2 actuator.

6.5 G3 Tool Style and Wrench Size

Details required tools and wrench sizes for G3 actuator.

6.6 G4 Tool Style and Wrench Size

Details required tools and wrench sizes for G4 actuator.

6.7 G5 Tool Style and Wrench Size

Details required tools and wrench sizes for G5 actuator.

6.8 G7 Tool Style and Wrench Size

Details required tools and wrench sizes for G7 actuator.

6.9 G8 Tool Style and Wrench Size

Details required tools and wrench sizes for G8 actuator.

6.10 G10 Tool Style and Wrench Size

Details required tools and wrench sizes for G10 actuator.

6.11 M18 Tool Style and Wrench Size

Details required tools and wrench sizes for M18 components.

Section 7: Troubleshooting

7.1 Fault Insertion

Table for identifying and resolving common actuator faults.

7.2 Operational Test

Procedures for performing full stroke and partial stroke tests.

Section 8: Removal and Decommissioning

8.1 Removal and Decommissioning

General procedures for safely removing the actuator from service.

Appendix A: List of Drawings

A.1 Part No. 121410, G1/2/3/4/5-SRX-H Pneumatic Assembly Drawing, Sheet 1 of 2

First sheet of assembly drawings for G1-G5 SRX-H pneumatic actuators.

A.2 Part No. 121410, G1/2/3/4/5-SRX-H Pneumatic Assembly Drawing, Sheet 2 of 2

Second sheet of assembly drawings for G1-G5 SRX-H pneumatic actuators.

A.3 Part No. 121411, G7/8/10/13-SRX-H Pneumatic Assembly Drawing, Sheet 1 of 2

First sheet of assembly drawings for G7-G10 SRX-H pneumatic actuators.

A.4 Part No. 121411, G7/8/10/13-SRX-H Pneumatic Assembly Drawing, Sheet 2 of 2

Second sheet of assembly drawings for G7-G10 SRX-H pneumatic actuators.

A.5 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 1 of 7

First sheet of M18 assembly drawings for components.

A.6 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 2 of 7

Second sheet of M18 assembly drawings for components.

A.7 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 3 of 7

Third sheet of M18 assembly drawings for components.

A.8 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 4 of 7

Fourth sheet of M18 assembly drawings for components.

A.9 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 5 of 7

Fifth sheet of M18 assembly drawings for components.

A.10 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 6 of 7

Sixth sheet of M18 assembly drawings for components.

A.11 Part No. VA-ED-005-1120, M18 Assembly Drawing, Sheet 7 of 7

Seventh sheet of M18 assembly drawings for components.