EasyManua.ls Logo

Emerson Copeland Screw SCH2 User Manual

Emerson Copeland Screw SCH2
22 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Copeland ScrewCopeland Screw
Copeland ScrewCopeland Screw
Copeland Screw
CompressorsCompressors
CompressorsCompressors
Compressors
Semi-Hermetic Compact Semi-Hermetic Compact
Semi-Hermetic Compact Semi-Hermetic Compact
Semi-Hermetic Compact
Application ManualApplication Manual
Application ManualApplication Manual
Application Manual
1 General1 General
1 General1 General
1 General
2 Design and functions2 Design and functions
2 Design and functions2 Design and functions
2 Design and functions
2.1 Design features
2.2 Compression process Vi control
2.3 Capacity control and start unloading
2.4 Hydraulic control
2.5 Starting the compressor
2.6 Infinite capacity control
Oil circulation
3 Lubricants3 Lubricants
3 Lubricants3 Lubricants
3 Lubricants
4 Integration into the refrigeration circuit4 Integration into the refrigeration circuit
4 Integration into the refrigeration circuit4 Integration into the refrigeration circuit
4 Integration into the refrigeration circuit
1.1 Mounting the compressor
1.2 System layout
1.3 Guide lines for special system
variations
1.4 Additional cooling by liquid injection
1.5 Additional cooling by external oil
cooler
5 Economizer operation5 Economizer operation
5 Economizer operation5 Economizer operation
5 Economizer operation
5.1 General
5.2 Operation principal
5.3 ECO operation with subcooling circuit
5.4 ECO operation with intermediate
pressure receiver
5.5 Layout and selection
recommendations
5.6 Additional components
5.7 Control
6 Electrical connections6 Electrical connections
6 Electrical connections6 Electrical connections
6 Electrical connections
6.1 Motor design
6.2 Selection of electrical components
6.3 Compressor protection system
6.4 Schematic wiring diagrams
AE4-1322
April 2002
SCH2 & SCA2SCH2 & SCA2
SCH2 & SCA2SCH2 & SCA2
SCH2 & SCA2
High Temp Compressors
35 140 Horsepower
Contents
© 2002 Copeland Corporation
Issued 4-2002
Printed in U.S.A.
Question and Answer IconNeed help?

Do you have a question about the Emerson Copeland Screw SCH2 and is the answer not in the manual?

Emerson Copeland Screw SCH2 Specifications

General IconGeneral
BrandEmerson
ModelCopeland Screw SCH2
CategoryAir Compressor
LanguageEnglish

Summary

General

Technical Features

Key technical characteristics including balanced product range and minimal space requirements.

Design and Functions

Design Features

Twin rotor design, bearings, and internal protection against overpressure.

Compression Process V-control

Explanation of screw compression and internal volume ratio control for efficiency.

Capacity Control and Start Unloading

Dual capacity control system allowing infinite or 4-step control.

Hydraulic Control

Design principle of the hydraulic scheme controlling the slide position.

Starting the Compressor

Procedure for starting the compressor in an unloaded state using hydraulic control.

Infinite Capacity Control

Achieving high control accuracy with solenoid valves for capacity adjustment.

Decreased Cooling Demand

How capacity is reduced using solenoid valves CR3/CR4.

Increased Cooling Demand

How capacity is increased using solenoid valve CR4.

4-step Capacity Control

Application of 4-step capacity control for systems with high inertia.

Oil Circulation

Description of the lubrication circuit and oil separation process.

Lubricants

Lubricant Tasks and Approved Oils

Role of oil in lubrication and sealing, and approved oil types.

Important Instructions for Lubricants

Key guidelines for handling lubricants, including hygroscopicity and application limits.

Integration into the Refrigeration Circuit

Mounting the Compressor

Guidelines for horizontal installation and anti-vibration mountings.

System Layout and Piping

Recommendations for arranging pipelines to prevent oil or liquid refrigerant flooding.

Oil Heater Function

Purpose and installation of the oil heater to prevent refrigerant dilution.

Additional Insulation of the Oil Separator

When additional insulation is required for the oil separator.

Filter Drier and Suction Side Filter

Importance of filter driers and suction side filters for system cleanliness.

Guidelines for Special System Variations

Pump Down Circuit

Incorporating a pump-down cycle for preventing warmer compressor during shutdown.

Additional Check Valve and Sequence Control

Using check valves and sequence control for multi-circuit systems.

Additional Oil Level Control

Using an oil level switch for systems with long pipelines.

Systems with Reverse Cycling and Hot Gas Defrost

Protecting the compressor against liquid slugging and oil carry-over.

Additional Cooling by Means of Direct Liquid Injection

Liquid Inject Valve

Specific expansion valves for liquid injection, control temperature setting.

Pipe Runs and Installation

Ensuring bubble-free liquid supply and proper valve installation for vibration.

Additional Cooling by Means of External Oil Cooler

Recommendations for External Oil Coolers

Placement, piping, and optional components for external oil coolers.

Oil Cooler Control and Bypass

Thermostatic control, bypass valves, and pressure drop considerations.

Economizer Operation

General Economizer Operation

Benefits of ECO operation for cooling capacity and efficiency.

Thermosyphon Oil Cooling

Cooling oil using refrigerant via thermostatic or bypass valves.

Air Cooled Oil Coolers

Temperature control for air-cooled oil coolers using fan speed or switching.

Operation Principle

How the additional suction port enables increased mass flow.

Economizer Operation with Sub-cooling Circuit

Using a heat exchanger as a liquid sub-cooler for ECO.

ECO Operation with Intermediate Pressure Receiver

2-stage expansion layout for flooded evaporators.

Layout and Selection Recommendations

Pipe layout, dimensioning, and vibration considerations for ECO.

Refrigerant Sub-cooler

Types of heat exchangers suitable as sub-coolers and capacity determination.

Electrical Connections

Motor Design and Starting Methods

Overview of part winding and start delta motor connections.

Thermostatic Expansion Valves

Valve layout for liquid sub-cooler and evaporator.

Control

Control logic for sub-cooling circuit operation.

Selection of Electrical Components

Guidelines for selecting cables, contactors, fuses, and power factor correction.

Power Factor Correction

Methods for reducing reactive current and preventing over-correction.

Compressor Protection System

Details on the INT69VSY-II protection device and its monitoring functions.

Schematic Wiring Diagrams

Examples of wiring for part winding, star delta, capacity control, and optional schemes.

Instruction for Start Delay Timer with Economizer Operation

Using a timer to stabilize conditions before activating the economizer circuit.

Legend for Wiring Diagrams

Key to symbols and abbreviations used in wiring diagrams.

Data for Accessories and Oil Charge

Oil Heater

Ensures oil lubricity during long shutdowns and prevents refrigerant dilution.

Performance Data

Compressor Selection by Software

Using software to select compressors based on operating conditions and capacity.

Finding Compressor Performance Data Using the Software

How to output and analyze compressor performance data from the software.

Technical Data of a Compressor

Accessing technical data, dimensions, and notes through the software.

Export Performance Tables

Generating and exporting performance tables from the selection software.

Related product manuals