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Emerson HVAC Drive H300 User Manual

Emerson HVAC Drive H300
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Electronic Bypass
Controller
HVAC Drive H300,
Unidrive M200 and
Unidrive M400
Installation and
Commissioning Guide
Part Number: PSD-H300BP-ICG
Issue: 4.1

Table of Contents

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Emerson HVAC Drive H300 Specifications

General IconGeneral
ModelH300
Output Voltage Range0 to Input Voltage
Cooling MethodAir-cooled
Overload Capacity150% for 60 seconds
Horsepower1 - 475 Hp
AmperageVaries by model
Control MethodV/f Control, Sensorless Vector Control
Communication ProtocolsModbus RTU
Protection ClassIP20
EnclosureNEMA 1
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overtemperature
Communication InterfacesRS485, Ethernet (optional)
Ambient Temperature Range-10°C to 50°C
Enclosure RatingIP20
Input Voltage200-240 VAC ±10%, 380-480 VAC ±10%, 500-600 VAC ±10%
Power Range0.75 - 355 kW (1 - 475 Hp)

Summary

Section 1 - Introduction

Section 2 - Installation Instructions

2.1 Receiving and Inspection

Procedures for receiving, inspecting, and verifying package contents.

2.2 Nameplate Information and VFD Labels

Details on identifying the unit via nameplates and understanding VFD rating labels.

2.3 Part Number Identification

Guide to decoding the electronic bypass part number for ordering and identification.

2.4 Mounting & Clearances

Guidelines for physically mounting the unit and ensuring proper ventilation clearances.

2.5.1 General Wiring Practices

General safety rules and conduit requirements for wiring the unit.

2.5.2 Input Wiring

Specifics on connecting incoming power and input device wiring.

2.5.3 Output Wiring

Instructions for connecting motor wiring to the bypass output terminals.

2.5.4 Control Circuit Wiring

Details on analog output, digital inputs, and relay outputs.

2.5.5 Internal Control Wire Connections

Factory wiring connections between the bypass control board and the inverter.

2.5.6 Grounding

Guidelines for proper grounding of the electronic bypass package.

2.6 Inspection

Final checks after wiring is complete before energizing the unit.

2.7 Checking Motor Rotation

Procedures to verify correct motor rotation in both VFD and bypass modes.

2.7.1 VFD Power Rotation Check

Steps to check motor rotation when powered by the VFD.

2.7.2 Bypass Power Rotation Check

Steps to check motor rotation when powered directly via bypass.

Section 3 - Operation

3.1 Keypad Operation Overview

Explanation of keypad controls, buttons, LEDs, and status indicators for operation.

3.2 Starting Operation

Step-by-step guide for initiating operation of the electronic bypass.

3.3 Ending Operation

Procedures for safely stopping and shutting down the electronic bypass.

Section 4 – Overview of the Electronic Bypass

4.1 Control Board Configuration

Description of the control board, DIP switches, and jumper settings.

4.2 Electronic Bypass Keypad Functions

Summary of the functions and indicators on the electronic bypass keypad.

4.3 Configuration Switch Usage

How to use bypass configuration switches to tailor system behavior.

4.4 Additional Customer Inputs

Explanation of using extra customer inputs for specific application needs.

4.5 Motor Overload and Failure Conditions

How motor overload, system failures, and power interruptions are handled.

4.6 Control Modes of Operation

Explanation of operational modes like TEST, VFD, Bypass, Hand, and Auto.

4.7 Bypass Modes Explained

Details on MANUAL, AUTOMATIC, and EMERGENCY bypass modes.

Section 5 - Programming

5.1 Required Programming Parameters

Essential parameters that must be set for proper electronic bypass operation.

5.2 Recommended Programming Settings

Suggested parameter values for common application scenarios.

Section 6 - Alarm & Faults

6.1 Electronic Bypass Keypad Alarms and Faults

Details on Motor Overload, Safety, Fire Alarm, and VFD Faults displayed on the bypass keypad.

Section 7 - Additional Information

7.1 Specifications – Electronic Bypass

Key technical specifications, approvals, and design features of the bypass package.

7.2 Maintenance and Inspection Procedures

Procedures for periodic maintenance and inspection of the electronic bypass.

7.3 Electronic Bypass Start-up Checklist

A checklist for verifying proper installation before powering up the bypass.

7.4 VFD Startup Checklist

A checklist for verifying correct VFD setup and operation.

7.5 Startup for Cooling Tower Applications

Specific startup parameters for cooling tower fan and pump applications.

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