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Emerson Hytork XL Series User Manual

Emerson Hytork XL Series
34 pages
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Installation, Operation and Maintenance Manual
MAC050515 EN Rev. 0
November 2022
Hytork XL Pneumatic Actuator

Table of Contents

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Emerson Hytork XL Series Specifications

General IconGeneral
BrandEmerson
ModelHytork XL Series
CategoryController
LanguageEnglish

Summary

Important Safety Procedures

General Safety Guidelines

Essential safety practices for installation, maintenance, and operation of Hytork XL actuators.

Handling and Storage Precautions

Safety guidelines for lifting actuators, using appropriate equipment, and proper storage conditions.

ATEX Instructions for Explosive Areas

Intended Use in Explosive Areas

Specifies the suitability of Hytork XL actuators for use in ATEX classified Zones 1, 2 (Gases) and 21, 22 (Dust).

ATEX Safety Instructions

Critical safety guidelines for handling actuators in potentially explosive atmospheres, including static electricity and grounding.

ATEX Temperature Range Classification

Operating Media, Pressures, and Temperatures

Operating Media Requirements

Specifies the use of clean, dry, or lubricated air or inert gas, and maximum pressure limits.

Operating Temperature Range

Defines the standard operating temperature range for actuators using standard seals and grease.

Actuator to Valve Installation

Bi-directional Travel Stops Adjustment

Explains the function and adjustment range of the two travel stops for setting open and closed positions.

Travel Stop Adjustment Procedure

Step-by-step instructions for adjusting the 'closed' and 'open' travel stops on the actuator.

Piping Instructions

Solenoid Valves for Spring-Return Actuators

Position Feedback Mounting

Spares Recommendations

Disassembly Procedure

Spring-Return End Cap and Spring Disassembly

Detailed steps for removing end caps and springs from spring-return actuators using retractor rods.

Changing Spring Sets on XL26 to XL681

Instructions for changing spring sets on specific Hytork XL models, referencing steps 1-9 from previous section.

Double-Acting End Cap Disassembly

Procedure for removing end caps from double-acting actuators, noting that retractor rods are not required.

Piston Disassembly

Steps for removing pistons from the actuator body by rotating the pinion.

Pinion Disassembly

Guidance on removing the pinion, including snap rings, thrust washers, and bearings.

Part Inspection and Replacement

Advice on inspecting parts for damage and wear, recommending replacement with Hytork XL spares kits.

Assembly Instructions

Grease Application Guidelines

Detailed instructions on recommended greases and specific application points for O-rings, bores, and bearings.

Pinion Assembly and Alignment

Steps for assembling and aligning the pinion, including bearings, thrust washer, and snap ring.

Piston Assembly

Detailed steps for assembling pistons, including clockwise and counterclockwise rotation configurations.

Travel Stop Assembly

Procedure for assembling the closing and opening travel stops into the actuator, referencing Section 4.

Double-Acting End Cap Assembly

Steps for installing SAFEKEY seals, end caps, and the position indicator on double-acting actuators.

Spring-Return Actuator Assembly

Guidance on spring set adjustments, color coding, and installing springs and end caps for spring-return actuators.

Bottom Mounted Stop Block

Basic Stop Block Assembly Procedure

Step-by-step instructions for assembling the stop block body, dowel pins, lock nuts, and stop bolts.

General Notes when Fitting to Valves

Overview of three configurations and two assembly methods for actuators with travel stops.

Actuator Conventions for Normal Position

Defines the 'At Rest' or 'NORMAL (CLOSED)' position for double-acting and spring-return actuators.

Assembly for Standard Rotation

Instructions for assembling double-acting and fail-safe clockwise actuators to valves.

Stop Adjustment (Fail Closed)

Closed Position Adjustment

Procedure for adjusting the left-hand stop 'A' to set the desired closed position (-30° to +70°).

Open Position Adjustment

Procedure for adjusting the right-hand stop 'B' to set the desired open position (-30° to +70°).

Assembly for Reverse Action

Long Shaft Adaptor Specs

Bottom Mounted Stop Block Adjustment

Testing the Hytork Actuator

Retractor Rods

Spring Removal System Board

Details on the Hytork 'SPRING REMOVAL SYSTEM BOARD' and availability of retractor rods for disassembly.

Service and Support

Parts and Materials

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