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Emerson Fisher FIELDVUE DVC6200 HW2 User Manual

Emerson Fisher FIELDVUE DVC6200 HW2
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Single Point Calibration
Fisher
FIELDVUE
DVC6200 HW2 Digital Valve
Controller
The Single Point Calibration procedure allows you to replace an existing positioner with a DVC6200 HW2, on
sliding-stem applications, without performing a travel calibration. This procedure should only be used in emergency
situations where a positioner must be completely replaced and is part of a valve assembly that does not have a process
bypass or the process cannot be shut down. For other procedures, refer to the DVC6200 Quick Start Guide and the
DVC6200 HW2 Instruction Manual.
Related Documents
D Fisher FIELDVUE DVC6200 Series Digital Valve Controllers Quick Start Guide (D103566X012)
D Fisher FIELDVUE DVC6200 HW2 Digital Valve Controller Instruction Manual (D103605X012
)
These documents are available from your Emerson sales office
or at Fisher.com.
WARNING
Personal injury or property damage, caused by unexpected valve movement and an uncontrolled process, could result if
this procedure is attempted when the valve is not locked at its present position. If you cannot safely lock the valve in
position until this procedure is complete, do not proceed with this procedure.
Notes
This procedure should only be used in emergency situations where a positioner must be completely replaced and is part of a valve
assembly that does not have a process bypass or the process cannot be shut down. Do not proceed if the valve has a bypass or the
process can be shut down.
The valve will need to be locked at its present position. This can be accomplished by using a handwheel or other mechanism. If the
valve assembly or valve application will not allow you to safely lock the valve in position until this procedure is complete, do not
proceed with this procedure.
This procedure can be used to replace a positioner with a DVC6200. The DVC6200 used to replace the existing positioner must
have firmware 2, 3, 4, 5, 6, or 7, hardware 2 and HC, AD, or PD diagnostic tiering. Do not proceed with this procedure if the digital
valve controller does not meet the tiering and firmware requirements mentioned above.
This procedure can only be performed on sliding-stem valve assemblies and only supports feedback connections using the linear
sliding-stem arrays. This procedure cannot be performed with a long stroke roller array. Do not proceed if you have something
other than a sliding-stem valve assembly with a linear sliding-stem array.
The Single Point Calibration procedure cannot be completed with Pressure Control. Do not proceed with this procedure if the
Travel/Pressure Control Mode is Pressure.
This procedure is not recommended for a valve assembly with a double-acting actuator that uses a DVC6200 with a Relay A that
was previously configured for a valve assembly with a single-acting actuator.
This procedure requires the use of ValveLink
software 13.5 or newer.
DVC6200 Digital Valve Controller
January 2020
Instruction Manual Supplement
D104490X012
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Emerson Fisher FIELDVUE DVC6200 HW2 Specifications

General IconGeneral
Communication ProtocolHART
Operating Temperature-40 to 85°C (-40 to 185°F)
Enclosure RatingNEMA 4X, IP66
ManufacturerEmerson
Product NameFIELDVUE DVC6200
TypeDigital Valve Controller
HW RevisionHW2
Input Signal4-20 mA HART
CertificationsATEX, IECEx, FM, CSA

Summary

Installation Procedures

Installation Safety Warnings

Critical safety precautions before starting installation to prevent injury or damage.

Securing the Valve in Position

Procedure to safely lock the valve in its current position before proceeding with replacement.

Determine Installation Parameters

Record essential valve and feedback connection details for controller configuration.

Configure Replacement Controller

Set up the new digital valve controller software prior to physical installation.

Manually Replace Positioner

Positioner Replacement Safety

Safety warnings regarding disconnecting lines and ensuring valve lock during replacement.

Valve and Positioner Replacement Steps

Steps for disconnecting lines, confirming valve lock, removing old, and mounting new positioner.

Connecting Lines and Recording Travel

Attach pneumatic/electrical lines to new controller; record current valve travel percentage.

Run Single Point Calibration

Calibration Initiation and Setup

Connect to controller in ValveLink and start Single Point Calibration process.

Review Configuration and Tuning

Verify and enter travel configuration and tuning parameters from Setup Wizard.

Travel Sensor Alignment

Adjust magnetic assembly fasteners for travel sensor alignment based on screen recommendations.

Finalizing Calibration and Lock Removal

Match travel setpoint, reintroduce air, and remove valve locking mechanism.

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