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Emerson Rosemount FCL User Manual

Emerson Rosemount FCL
108 pages
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Reference Manual
00809-0100-3412, Rev AA
May 2019
Rosemount
FCL
Free Chlorine System with Rosemount 1056 Transmitter
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Emerson Rosemount FCL Specifications

General IconGeneral
BrandEmerson
ModelRosemount FCL
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety and Instructions

Essential Instructions

Mandatory instructions for proper installation, use, and maintenance of Emerson products.

Hazardous Area Installation

Evaluation requirements for installations near flammable liquids or in hazardous areas.

Electrical Shock Warning

Precautions regarding shock hazard voltages during cable connection and servicing.

Physical Access Warning

Importance of restricting physical access to prevent unauthorized equipment changes.

Description and Specifications

Specifications

Details on general and sensor specifications for the Rosemount FCL system.

Ordering Information

Information on system components and typical model numbers for ordering.

Install

Unpack and Inspect

Procedures for inspecting the shipping container and verifying contents.

General Installation Information

Guidelines for system placement, avoiding direct sunlight or extreme temperatures.

Sample Requirements

Specifies temperature, pressure, and flow rate requirements for the sample.

Mounting, Inlet, and Drain Connections

Details on wall mounting, inlet fitting, and drain connection setup.

Install the Sensor(s)

Step-by-step guide for connecting the chlorine and pH sensors to the transmitter.

Wire

Wire Power

Instructions for connecting the AC mains power supply to the transmitter.

Wire Analog Outputs

Details on connecting the analog output current signals from the circuit board.

Alarm Wiring

Information on wiring the alarm relay terminal strip.

Wire Sensor

Procedures for connecting the sensor cables to the signal board.

Quick Start

Guide to the initial transmitter setup using the Quick Start screens.

Display and Operation

Display

Overview of the transmitter's four-line display and customization options.

Keypad

Explanation of the transmitter's membrane keypad and navigation keys.

Program the Transmitter

Tutorial on navigating programming menus and assigning values to analog outputs.

Security

Explanation of security codes and levels to prevent unauthorized changes.

Using Hold

Instructions on placing sensors in hold for maintenance or calibration.

Configure the Main Display

Steps to customize the main display format, language, and contrast.

Programming the Transmitter

Programming Overview

Overview of settings for outputs, alarms, measurements, and security.

Default Settings

Table detailing factory default settings for sensor assignment, outputs, and alarms.

Configuring, Ranging, and Simulating Outputs

Guide to setting up, scaling, and simulating analog current outputs.

Configuring Alarms and Assigning Setpoints

Instructions for setting up alarm relays, setpoints, and interval timers.

Configuring the Measurement

Steps to configure free chlorine and pH measurements, including filters.

Configuring Temperature Related Settings

Settings for temperature units and automatic/manual temperature correction.

Configuring Security Settings

Procedures for setting up security codes to control access to menus.

Set Up Diagnostics

Setup for pH sensor diagnostics, including reference offset and fault limits.

Resetting the Transmitter

Methods for clearing user-entered values and restoring default settings.

Calibrate

Introduction

Introduction to the calibration menu and available calibration types.

Calibrate Temperature

Procedure for calibrating the temperature sensing element for accurate readings.

Calibration - Free Chlorine

Steps for zeroing and calibrating the free chlorine sensor using standards.

Calibration - pH

Methods for calibrating the pH sensor using buffer solutions.

Calibration - Analog Outputs

Steps for trimming and calibrating the analog output signals.

Digital Communications

Maintenance

Replace Sensor Circuit Board

Procedure for replacing the pH/ORP/ISE or Chlorine sensor circuit boards.

Chlorine Sensor

General maintenance, cleaning, and replacement of the chlorine sensor.

pH Sensor

Maintenance and cleaning procedures for the pH sensor.

Constant Head Flow Controller

Information on cleaning and maintaining the constant head flow controller.

Troubleshoot

Overview

Explanation of warning and fault messages displayed by the transmitter.

Use the Diagnostic Feature

Steps to use the diagnostic feature for troubleshooting faults and warnings.

Troubleshooting When a Fault Message Is Showing

Table detailing fault messages, explanations, and relevant sections for resolution.

Troubleshooting When a Warning Message Is Showing

Table detailing warning messages, explanations, and relevant sections for resolution.

Troubleshooting When No Error Message Is Showing - General

Common issues and their troubleshooting steps when no error message appears.

Troubleshooting When No Error Message Is Showing - pH

Troubleshooting pH readings that are noisy or deviate from expected values.

Simulate Inputs - Chlorine

Procedure to simulate chlorine sensor input for transmitter testing.

Simulate pH Input

Procedure to simulate pH input using a millivolt source for testing.

Simulating Temperature

How to simulate temperature input using a decade box for testing.

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