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Emerson Rosemount TCL User Manual

Emerson Rosemount TCL
108 pages
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Manual
LIQ-MAN-TCL-1056, Rev E
July 2017
Rosemount
TCL
Total Chlorine System with Rosemount 1056 Transmitter

Table of Contents

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Emerson Rosemount TCL Specifications

General IconGeneral
CategoryMeasuring Instruments
ManufacturerEmerson
Operating Temperature0 to 50°C (32 to 122°F)
Measurement Range0 to 20 ppm
Output Signal4-20 mA
Power Supply24 VDC
Enclosure RatingIP65
MaterialStainless steel
TechnologyAmperometric Sensor

Summary

Chapter 1 Description and specifications

1.1 Features

Details the capabilities and components of the Rosemount TCL system, including the sensor and transmitter.

1.2 Specifications

Lists physical, electrical, and environmental parameters for the sample conditioning system and transmitter.

1.3 Ordering information and accessories

Provides part numbers and details for system components, reagents, and optional accessories.

Chapter 2 Principles of operation

Chapter 3 Installation

3.1 Unpacking and inspection

Steps for checking contents and condition upon receiving the instrument.

3.2.1 General information

General guidelines and precautions for installing the transmitter and sample conditioning system.

3.2.2 Install the transmitter

Instructions for mounting the transmitter unit itself, referencing figures for panel or wall mounting.

3.2.3 Install the sample conditioning enclosure

Steps for mounting the main sample conditioning enclosure unit.

3.2.4 Install the sensor

Procedures for connecting and installing the total chlorine sensor into the system.

Chapter 4 Wiring

4.1 Prepare transmitter conduit openings

Details on preparing the enclosure's cable entry points for electrical connections.

4.2 Provide power to the sample conditioning system

Steps for connecting the power supply to the sample conditioning unit.

4.3 Make power, alarm, output, and sensor connections in the transmitter

Guides on connecting various cables and wires within the transmitter enclosure.

4.4 Sensor wiring

Procedures for connecting the sensor wiring to the transmitter.

4.5 Apply power to the transmitter and complete Quick Start

Steps for initial power-up and the Quick Start configuration process.

Chapter 5 Startup

5.1 Prepare the reagent

Instructions for mixing the potassium iodide reagent solution for the system.

5.2 Zero the sensor

Procedure for calibrating the sensor to a zero point using deionized water.

5.3 Start sample flow

How to adjust and ensure proper sample flow through the system.

5.4 Begin operation and calibrate the sensor

Steps to initiate system operation and perform sensor calibration.

Chapter 6 Display and operation

6.1 Display

Overview of the transmitter's six-line display and its customization options.

6.2 Keypad

Explanation of the membrane keypad functions for operating the transmitter.

6.3 Programming the transmitter - tutorial

A step-by-step guide to navigating and using the transmitter's programming menus.

6.4 Security

Information on setting and using security codes to protect configuration settings.

6.5 Using hold

How to place the sensor in a 'hold' state to prevent alarms during maintenance.

6.6 Configuring the main display

Instructions for customizing the parameters shown on the main display screen.

Chapter 7 Programming the transmitter

7.1 General

Introduction to the programming settings available on the transmitter.

7.2 Default settings

Lists the factory default configuration values for outputs, alarms, and measurement.

7.3 Configuring, ranging, and simulating outputs

Detailed procedures for setting up, scaling, and testing the analog current outputs.

7.4 Configuring alarms and assigning setpoints

How to set up and manage alarm relays, including logic and deadband.

7.5 Configuring the measurement

Steps to configure the transmitter for total chlorine measurement and set display resolution.

7.6 Configuring temperature related settings

Options for setting temperature units and applying temperature correction.

7.7 Configuring security settings

Guide to establishing and managing security code levels for transmitter access.

7.8 Resetting the transmitter

Procedures for restoring factory default settings or specific calibrations.

Chapter 8 Digital communications

Chapter 9 Calibration

9.1 Introduction

Overview of the calibration menu options available on the transmitter.

9.2 Calibrating temperature

Procedure for calibrating the temperature sensor to ensure accurate readings.

9.3 Calibrating total chlorine

Steps to calibrate the sensor for total chlorine measurement using zero and span standards.

9.3.2 Procedure - zeroing the sensor

Detailed steps for performing the zero calibration of the chlorine sensor.

9.3.3 Procedure - calibrating the sensor

Detailed steps for performing the full-scale calibration of the chlorine sensor.

9.4 Calibrating analog outputs

Instructions for field trimming and calibrating the transmitter's analog current outputs.

Chapter 10 Maintenance

10.1 Transmitter

Routine cleaning and maintenance procedures for the transmitter unit.

10.2 Total chlorine sensor

Maintenance tasks specifically for the total chlorine sensor, including cleaning and replacement.

10.3 Sample conditioning system

Maintenance related to the sample conditioning system components like tubing and pumps.

10.3.4 Peristaltic pump tubing

Instructions for replacing the peristaltic pump tubing.

10.3.5 Replacing the air pump

Procedures for replacing the air pump assembly.

10.3.6 Replacing the air pump diaphragm and check valves

Steps to replace the diaphragm and check valves within the air pump.

Chapter 11 Troubleshooting

11.1 Overview

Introduction to the transmitter's self-monitoring and diagnostic features.

11.2 Using the diagnostic feature

Guide on accessing and interpreting diagnostic messages for troubleshooting.

11.3 Troubleshooting when a Fault message is showing

Explains fault messages and their causes, covering hardware and software issues.

11.4 Troubleshooting when a Warning message is showing

Addresses warning messages and potential issues like sensor calibration or temperature errors.

11.5 Troubleshooting when no error message is showing

Provides solutions for common problems without explicit error notifications.

11.6 Simulating inputs

Method for simulating sensor input to test transmitter performance.

11.7 Simulating temperature

Procedure to simulate temperature inputs for testing the temperature measurement function.

Chapter 12 Return of material

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