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Emerson SKA1200055 User Manual

Emerson SKA1200055
54 pages
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Getting Started Guide
AC variable speed drive for
3 phase induction motors
from 0.25kW to 7.5kW,
0.33hp to 10hp
Model sizes A, B, C and D
Part Number: 0472-0000-09
Issue: 9
www.controltechniques.com
Commander SK
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Emerson SKA1200055 Specifications

General IconGeneral
BrandEmerson
ModelSKA1200055
CategoryInverter
LanguageEnglish

Summary

Safety Information

Warnings, Cautions, and Notes

Essential information for avoiding safety hazards, product damage, and ensuring correct operation.

General Electrical Safety

Warnings about severe electrical shock and burns from drive voltages, emphasizing extreme care.

System Design and Personnel Safety

Ensuring safe system design, installation, commissioning, and maintenance by trained personnel.

Electrical Installation Safety Precautions

Electrical Shock Risk Areas

Voltages in AC supply, DC bus, output cables, and internal parts can cause severe shock.

Isolation Device Procedure

AC supply must be disconnected using an approved isolation device before servicing.

Stored Charge Safety

Capacitors retain lethal voltage after supply disconnect; allow time for discharge.

Electrical Installation

Power Terminal Connections

Diagrams for power terminal connections for Size A and Sizes B, C, and D drives.

Electrical Installation Precautions

Fuse and MCB Requirements

AC supply must have suitable overload and short circuit protection to prevent fire risk.

Grounding and Torque Adherence

Adhere to terminal tightening torques for fire hazard prevention and UL listing validity.

Ground Leakage Current

Ground Connection Requirements

Permanent fixed ground connection required for safety if EMC filter is installed.

Control Terminals I/O Specification

Control Circuit Safety Warnings

Control circuits have basic insulation; ensure external circuits have supplementary insulation.

Solutions Module Connector Safety

Protective cover for PCB connector provides safety; must be replaced or protected.

Keypad and Display Overview

Parameter Selection and Editing

Entering Parameter View Mode

Procedure to enter parameter view mode by pressing and releasing the MODE key.

Entering Parameter Edit Mode

Procedure to enter parameter edit mode by pressing and releasing the MODE key again.

Status Modes and Parameter Access

Security Codes and Defaults

Setting and Unlocking Security Codes

Procedures for setting, unlocking, and re-locking security codes for parameter access.

Parameter Descriptions - Level 1

Parameter Descriptions - Drive Configuration

Pr 05 Drive Configuration Options

Setting Pr 05 configures drive operation modes: AI.AV, AV.Pr, Al.Pr, Pr, PAd, E.Pot, tor, Pid, HVAC.

Parameter Descriptions - Drive Configuration Continued

Parameter Descriptions - Drive Configuration Continued

Pr 05 = Pid Configuration Details

Configuration for Pr 05 = Pid (PID control), detailing PID parameters and logic.

Parameter Descriptions - HVAC and Motor Data

Motor Rated Current and Speed

Setting motor rated current (Pr 06) and speed (Pr 07) for overload and slip compensation.

Parameter Descriptions - Motor Data and Logic

Parameter Access Levels

Setting parameter access levels (L1, L2, L3, LoC) via Pr 10 for security.

Start/Stop Logic Select (Pr 11)

Configures terminal logic for start/stop, forward/reverse, jog, and latching behavior.

Brake Controller Enable (Pr 12)

Enables mechanical brake control via software, configuring outputs for brake status.

Parameter Descriptions - Brake and Jog Control

Brake Control Setup Parameters

Parameters Pr 46-51 define brake release/apply thresholds, frequencies, and delays.

Parameter Descriptions - Preset Speeds and Display

User Security Code Setting

Used to set up a user security code (0-999) via Pr 25 for parameter access.

Parameter Descriptions - Defaults and Ramps

Ramp Mode Selection

Selects ramp mode (fast/standard, normal/high voltage) for deceleration via Pr 30.

Parameter Descriptions - Stop Modes and Motor Control

Parameter Descriptions - Digital Outputs and Autotune

Autotune Function Selection

Selects autotune mode: none, static, or rotating for motor parameter optimization via Pr 38.

Parameter Descriptions - Motor Data and Voltage Mode

Autotune Procedure and Requirements

Details autotune process, motor standstill requirements, and completion indication.

Parameter Descriptions - Serial Comms and Brake Control

Brake Release/Apply Current Thresholds

Sets brake release/apply current thresholds (% of motor current) via Pr 46/47.

Brake Function Diagram and Sequence

Parameter Descriptions - Solutions Module and PLC

Parameter Descriptions - Level 3 and Diagnostics

Diagnostic Parameters List

Read-only parameters (Pr 81-95) for fault diagnosis, showing current drive states.

Quick Start Commissioning

Terminal Control Connections

Minimum required control terminal connections for Eur and USA configurations.

Commissioning Steps - Terminal Control

Initial Setup and Drive Startup

Ensure correct connections and power up; check display for 'h 0.0'.

Motor Nameplate Data Entry

Enter motor rated current, speed, voltage, and power factor into drive parameters.

Autotune Procedure

Perform non-rotating autotune for motor parameter optimization; motor must be stationary.

Running and Stopping the Drive

Control drive operation using enable/run signals and speed potentiometer.

Keypad Control

Keypad Control Connections

Minimum required control terminal connections for keypad control operation.

Commissioning Steps - Keypad Control

Keypad Commissioning - Initial Setup

Ensure correct connections and power up; check display for 'h 0.0'.

Keypad Commissioning - Motor Data Entry

Enter motor rated current, speed, voltage, and power factor into drive parameters.

Keypad Commissioning - Autotune

Perform non-rotating autotune for motor parameter optimization; motor must be stationary.

Keypad Commissioning - Running and Stopping

Control drive operation using START key and speed potentiometer.

Diagnostics - Trip Codes and Conditions

Trip Code Explanation

List of trip codes, their conditions, and possible causes for drive faults.

Possible Causes of Trips

Detailed table of trip conditions and likely causes for troubleshooting.

Diagnostics - DC Bus Voltages and Alarms

DC Bus Voltage Trip Levels

Table showing UV trip, UV reset, braking, and OV trip levels for different DC bus voltages.

Alarm Warnings and Solutions

List of alarm warnings (OVL.d, hot, br.rS, AC.Lt, FAIL) and recommended solutions.

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