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enervent LTR-3 Series - User Manual

enervent LTR-3 Series
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LTR-3
PLANNING, INSTALLATION AND
OPERATION INSTRUCTIONS
Kipinätie 1, 06150 BORGÅ FINLAND
Phone +358 207 528 800, fax +358 207 528 844
www.enervent.fi
2006_1
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Summary

GUARANTEE

WARNING

General Safety Precautions

Highlights critical safety warnings for operation and maintenance of the unit.

OPERATING PRINCIPLE

Regenerative Heat Recovery System

Explains how the LTR-3 unit uses a rotating heat exchanger for heat recovery.

PLANNING OF THE DUCT SYSTEM

Duct System Design Considerations

Provides guidance on dimensioning and planning the duct system for optimal airflow.

AIR OPENING DISTANCES

EXHAUST AIR CLASSIFICATION OF LIVING AREAS

INSTALLATION PHASES

Unit Placement and Connection

Outlines the sequential steps for installing the ventilation unit.

INSTRUCTIONS FOR THE DUCT HEATER

Duct Heater Installation Guidelines

Provides essential instructions for installing duct heaters E09KP-016 and E18KP-016.

INSTALLATION OF THE DUCT HEATER

Duct Heater Mounting and Safety

Details specific procedures and safety requirements for installing duct heaters.

MAINTENANCE OF THE DUCT HEATER

HEAT INSULATION OF THE DUCTING SYSTEM

OPERATION

Unit Control and Airflow Balancing

Explains continuous operation, heat recovery control, and airflow balancing.

MAINTENANCE

TARGET VALUES FOR AIR FLOWS

TO BE OBSERVED DURING OPERATION!

Humidity Control and Filter Checks

Advises on maintaining proper humidity and checking filters for optimal performance.

HEAT RECOVERY EFFICIENCY

LTR-3-85 PERFORMANCE CURVES

LTR-3-120 PERFORMANCE CURVES

ELECTRICAL WIRING DIAGRAMS

Basic Model

Electrical connection diagram for the LTR-3 basic model.

E09 KP;E18 KP-Model Diagrams

Electrical connection diagrams for LTR-3 E09KP and E18KP models.

ELECTRICAL WIRING DIAGRAMS

PLANNING EXAMPLE

FAILURE SEARCH and TROUBLE SHOOTING

Supply Air Too Cold Issues

Lists reasons and actions for the supply air being too cold.

Reduced Airflow Problems

Identifies causes and solutions for decreased air flow.

Overview

The LTR-3 is a ventilation unit designed for year-round use in small premises and detached houses, featuring regenerative heat recovery. This system utilizes a rotating heat exchanger with aluminum foils to transfer heat from exhaust air to incoming supply air, flowing in opposite directions. This design achieves a high rate of heat recovery, typically ranging from 75% to 85% for supply air heating, depending on the proportion of supply and exhaust air (including heat from the supply air fan). This high efficiency contributes to energy savings and improved indoor air quality, leading to a relatively short payback period.

The LTR-3 range is versatile and adaptable, a result of continuous product development. While basic installation can be performed by users with the help of this manual, installation of units with special functions and extra equipment, as well as general installation work, is recommended to be carried out by qualified electricians and ventilation engineers.

Available Models and Specifications:

The LTR-3 series includes several models, each with specific fan efficiencies and heating coil configurations:

  • LTR-3-85 / LTR-3-85 E / LTR-3-85 EP: Fan efficiency 130 W.
  • LTR-3-120 / LTR-3-120 E / LTR-3-120 EP: Fan efficiency 185 W.

Heating Coil Options:

  • E models: Include a built-in 500 W electrical heating coil with a thermostat.
  • EP models: Include a built-in 500 W electrical heating coil with a Pulser regulator (requiring cabling) and a TG-K330 temperature sensor (requiring cabling). Circuit diagrams are provided for these connections.
  • E09KP-016: An optional 900 W electrical heating coil for duct installation, with a Pulser regulator (requiring cabling) and a TG-K330 temperature sensor (requiring cabling).
  • E18KP-016: An optional 1800 W electrical heating coil for duct installation, with a Pulser regulator (requiring cabling) and a TG-K330 temperature sensor (requiring cabling).

All models feature ducting connections with a diameter of Ø 160 mm.

Dimensions and Weight:

  • Height: 500 mm
  • Width: 833+50 mm
  • Depth: 470 mm
  • Weight: 52 kg

Electrical Specifications:

  • Power supply: 230 V / 50 Hz, 1 phase
  • Fuse: 10 A, fast

Fan Current:

  • LTR-3-85:
    • Rating: 130 W
    • Current: 0.57 A
  • LTR-3-120:
    • Rating: 185 W max.
    • Current: 0.80 A

Heat Exchanger Motor:

  • Rating: 25 W
  • Current: 0.09 A
  • Includes heat protection.

Sound Levels (in a room with 10 m² voice absorption):

  • LTR-3-85:
    • Position 1: 24 dB (A)
    • Position 2: 33 dB (A)
    • Position 3: 38 dB (A)
    • Position 4: 43 dB (A)
  • LTR-3-120:
    • Position 1: 28 dB (A)
    • Position 2: 36 dB (A)
    • Position 3: 42 dB (A)
    • Position 4: 47 dB (A)

Usage Features:

The ventilation unit is designed for continuous operation, with desired effects regulated from the control panel. Heat recovery can be switched off, for example, during summer when outside and inside temperatures are similar, or to cool indoor air with cool night air. The unit can also recover cool indoor air during summer.

Airflow Regulation:

The exhaust air flow should be 5-10% greater than the supply air flow. This is achieved by accurately measuring airflow through all valves using a thermo anemometer and adjusting them to calculated values. A balanced system ensures good heat recovery and maintains a slight negative pressure in the building, which helps keep humidity away from structures. Filters must be clean, and all valves and outer grilles in place during adjustment. No insect net should be placed over the fresh air grille.

Remote Control Panel (MCC-12):

This panel controls the fans with four speed positions and includes an HRW (Heat Recovery Wheel) switch with an indicator light.

Pulser (for EP-models, E09- and E18KP-016 models):

A heating regulator and duct temperature sensor (0-30°C) are used for external heating control.

Thermostat (for E-models):

Features a capillary thermostat with a supply air temperature switch and an overheating protection reset button.

Electrical Heater for Duct Installation (E09KP- and E18KP-016 models):

These heaters include a reset button for overheating protection.

Installation Considerations:

The unit can be installed in warm, half-warm, or cold rooms. For cold room installations, a 100 mm thick isolation cover is required. It should be placed on a plain surface with elastic sound-muffling material (e.g., a 100 mm thick isolation plate). The unit can be mounted on its edge with the front edge higher than the back. For facilities with swimming pools, the unit must be drained using one of the two provided drain outlets. If installed in a cold room, the drain pipe must be insulated to prevent freezing.

A minimum of 60 cm free space is required in front of the service hatch for access and electrical inlets. Silencers are recommended for exhaust and supply air ducts.

Duct Heater Installation (E09KP-016 and E18KP-016):

  • Designed for insertion into standard spiral ducting and fixed with screws.
  • Air must flow in the direction of the arrow on the heater.
  • Can be fitted horizontally or vertically; the electrical connection cabinet can face upwards or sideways (max 90°), but not downwards.
  • Access opening must have a fixed mesh or intake air device to prevent contact with the element.
  • A warning sign must be placed near the air outlet, stating it must not be covered.
  • Maintain a distance of at least twice the duct diameter between the heater and duct bends, valves, or filters to ensure even airflow and prevent overheating cut-out activation.
  • Heaters can be insulated with incombustible material, but the heater cover must remain free of insulation for visibility of the type plate and removal.
  • Heater parts in the ventilation system must be accessible for replacement and service.
  • Minimum distance from metal casing to combustible material: 30 mm.
  • Maximum ambient temperature: 40°C.
  • Minimum airflow speed: 1.5 m/s.
  • Maximum output temperature: 40°C.
  • Equipped with two overheating cut-outs (one with manual reset) to prevent overheating due to low airflow or system faults.
  • A drawing showing heater ratings and locations, along with overheat protection measures, must be attached inside the fuse box or service room wall.

Duct System Planning:

Professional engineering is recommended for duct system dimensioning. Ducts should be large enough (min. Ø 100 mm) for low air speed, with outside feed and waste air ducts, and outside grille, being Ø 160 mm. No insect net behind the grille. Only type-approved materials (galvanized spiral-weld or plastic pipe) and mechanical ventilation valves (Ø 100 mm or larger for supply and exhaust) should be used.

Outside air intake should ideally be from the north side or a shady place with minimal temperature variations. Waste air should be led out about 90 cm above the roof saddle, using insulated factory-made fittings and a cover to prevent rainwater entry. Control hatches should be placed for duct cleaning.

Exhaust air valves are typically in toilets, kitchens, washrooms, bathrooms, clothing storage, cleaning cupboards, and utility rooms. Supply air valves are in bedrooms, living rooms, dining recesses, hobby rooms, dressing rooms, and saunas (innermost corner, directed above the stove). Air flows from supply to exhaust areas through door chinks (20 mm, 100 mm for sauna) or "free flow" grilles. Additional supply air can be ducted directly to wood-burning fireplaces (closable duct).

Garages or workshops should not be connected to the house ventilation system; they require independent systems. Cooker extractor hoods should not be connected to the house ventilation system to prevent blockage of the heat exchanger by steam and grease. A fan-assisted drying cabinet can be indirectly connected to an exhaust valve, requiring at least 12 l/s airflow. Hard silencers (09 for exhaust, 09 or 06 for supply) are recommended.

Maintenance Features:

The LTR-3 requires no mechanical maintenance other than periodic filter changes and cleaning of the heat exchanger and fans.

Safety Warning:

After opening the service hatch, wait two minutes before starting maintenance. Power supply is cut when the hatch is opened, but fans may still rotate, and the electrical coil in E-/EP-models remains hot for a while. The hatch is opened by releasing lock bolts. There are no user-serviceable parts behind the control panel; contact a service technician for repairs. Always clarify the cause of a fault before restarting the unit.

Cleaning the Heat Exchanger:

When changing filters, inspect the heat exchanger. If cleaning is needed, remove it and wash through the air channels with a hand shower and neutral detergent. Compressed air can also be used. Do not use a pressure washer or submerge the heat exchanger in water. After cleaning, ensure the rotor turns freely.

Cleaning the Fans:

Inspect fans when changing filters. If cleaning is needed, remove them and clean with a toothbrush or compressed air.

Changing Filters:

Filters should be changed every four months maximum. Pull out filter cassettes, loosen fabric from the frame, replace with new fabric, and press cassettes back into place with the support network facing the heat exchanger. Vacuum-cleaning the inside of the device is recommended.

Belt Replacement:

The heat exchanger rotates via a belt. If worn or broken, it can be replaced by:

  1. Shutting off main power/unplugging and opening the maintenance door.
  2. Disconnecting the heat exchanger plug and removing the cover plate (6 screws).
  3. Lying the heat exchanger on its side, removing the gasket from the space beam, unfastening the center socket-head screw, then the two remaining space bar screws, and lifting off the space beam.
  4. Carefully threading the new belt between the outer covering and brush gasket, drawing it inside the heat exchanger past the brush gasket while turning the wheel.
  5. Replacing the space beam, locating the wheel center with the socket-head screw, tightening the end screws, and replacing the gasket.
  6. Standing the heat exchanger up, pulling the belt over the pulley, and rotating the wheel a few revolutions to realign the belt.
  7. Cleaning the inside, replacing the cover and fastening screws, returning the heat exchanger to the ventilation unit, and reconnecting its plug.
  8. Reconnecting main power, turning on the main switch and heat exchanger switch from the control panel, and visually checking rotor rotation.
  9. Carefully closing the unit doors.

Duct Heater Maintenance (Overheating):

If the manual reset overheating cut-out activates:

  1. Only an authorized electrical fitter should interfere with the heater.
  2. Turn off mains power.
  3. Investigate the cause of activation.
  4. After eliminating the fault, reset the cut-out.

Temperature Sensor Installation:

Make a Ø 12 mm hole in the supply air duct 50 cm after the heater (towards the room) and attach the temperature sensor using its base. Cabling is drawn from the sensor to the Pulser regulator according to regulations.

Pulser Regulator Installation:

The Pulser regulator is installed on a mounting box according to valid regulations.

Operation Observations:

Always ventilate with sufficient efficiency to prevent high indoor humidity and condensation on cold surfaces. Recommended relative humidity is 40-45% (at 20-22°C). Monitor humidity; increase ventilation if it rises above 45%, or reduce if it falls below 40%. Change filters regularly, especially the exhaust air filter in winter, as it gets dirty faster, leading to decreased airflow, increased humidity, and lower incoming air temperature. Check heat exchanger function with every filter inspection.

Troubleshooting:

  • Supply Air Too Cold: Check rotor switch position, heat exchanger belt (broken, greasy), exhaust fan operation, exhaust air filter blockage, exhaust air valve settings, and duct insulation.
  • Airflow Becomes Smaller: Check filters, fan speed selector, fresh air grille blockage, and fan cleanliness.
  • Operating Sound Level Increased: Check filters, outer grilles, fan bearings, heat exchanger gear/motor, and fan cleanliness.

enervent LTR-3 Series Specifications

General IconGeneral
Brandenervent
ModelLTR-3 Series
CategoryFan
LanguageEnglish

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