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EP Equipment CQD16 User Manual

EP Equipment CQD16
251 pages
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Service Manual
Electric Reach Truck
CQD16NRVF/NRV
CQD16/20RVF/RV

Table of Contents

Questions and Answers:

EP Equipment CQD16 Specifications

General IconGeneral
BrandEP Equipment
ModelCQD16
CategoryTrucks
LanguageEnglish

Summary

Safety Warnings and Precautions

Information and Specifications

After-sales Service Platform

Describes the process for claims, replacement parts, and maintenance services.

General Tightening Torques

Specifies torque values for screws and bolts used in truck maintenance.

Maintenance Procedures

Maintenance Overview and Schedule

Outlines maintenance importance, personnel qualifications, and inspection intervals.

Lubrication Requirements

Specifies lubricants, amounts, and locations for proper lubrication of truck components.

Structure and Functions

Emergency Stop Switch Operation

Describes the emergency stop switch for immediate braking and circuit disconnection.

Accelerator Pedal Function

Explains the accelerator pedal's role in providing acceleration signals for truck travel.

AC2 Controller (TranceController) Function

Details the AC2 controller for managing drive motor speed via accelerator input.

Pump Motor Faults and Testing

Covers pump motor faults, checking, and testing procedures.

Chassis System Components

Load Wheel Maintenance

Provides steps for removing and installing the load wheel, including fault diagnosis.

Brake Pedal Procedures

Details removal, installation, and air bleeding procedures for the brake pedal system.

Drive System Components

Drive Wheel Maintenance

Covers drive wheel removal, installation, and common faults with their causes.

Electromagnetic Brakes Functionality

Details electromagnetic brake removal, installation, air gap, and testing procedures.

Drive Motor Troubleshooting

Explains drive motor removal, installation, faults, and testing methods.

Operating System Components

Horn Button Operation and Testing

Covers horn button removal, installation, faults, checking, and testing.

Emergency Switch Operation

Explains emergency switch removal, installation, faults, and control circuit troubleshooting.

Instrument Operation and Testing

Explains instrument operation schematics, handheld unit menu, and tester functions.

Hydraulic System Components

Hydraulic Power Unit Procedures

Details removal and installation of the hydraulic power unit and pump motor.

Multi-way Reversing Solenoid Valve (RVF/NRVF)

Explains solenoid valve removal, installation, interface, faults, and troubleshooting.

Reach Cylinder Procedures

Explains cylinder removal precautions, installation, and maintenance steps.

Hydraulic Troubleshooting Guide

Provides a fault symptom table with causes and troubleshooting measures for hydraulic issues.

Electrical System Components

Controller Functions and Installation

Describes controller functions, removal, and installation of traction, pump, and steering controllers.

Main Contactor Operation

Explains main contactor removal, installation, faults, and control circuit troubleshooting.

Controller Error Messages

Lists error messages for traction/pump, steering, SICOS, and solenoid valve controllers.

Troubleshooting Common Faults

Preparation Before Troubleshooting

Steps to take before starting troubleshooting, including battery voltage check.

Common Faults and Solutions

A table listing common faults, symptoms, troubleshooting order, and measures.

Appendix: Mast Service Manual

Two-stage Mast Procedures

Covers removal, installation, chain adjustment, and cylinder procedures for two-stage masts.

Three-stage Mast Procedures (≤ 7.5m)

Covers removal, installation, chain adjustment, and cylinder procedures for three-stage masts.

Three-stage Mast Procedures (8.0m-9.5m)

Covers removal, installation, chain adjustment, and cylinder procedures for specific three-stage masts.

Three-stage Mast Procedures (10m-11m)

Covers removal, installation, chain adjustment, and cylinder procedures for high-lift three-stage masts.

Service Manual - Battery

Lead-acid Battery Safety and Maintenance

Covers safety warnings, pre-use checks, charging, and maintenance for lead-acid batteries.

Maintenance-free Battery Operation

Details safety warnings, pre-use checks, discharging, and charging for maintenance-free batteries.

Scheduled Maintenance Checklist

Operator's Daily Checklist

A daily checklist for operators to perform pre-operation inspections.

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