Instructions
6 © Construction Tools GmbH | 3390 5140 01 | 2020-09-15
Original Instructions
3 Prefilling
A hydraulic breaker with factory-made depressurised
HP-accumulator and piston accumulator is marked with
a corresponding label located on the hydraulic breaker's
hose connection.
Accumulators must be filled with nitrogen minimum class
4.0, ultra-clean, N
2
99.9 vol.%.
n
Place the hydraulic breaker on a pallet or timber sup-
port blocks. The breaker box service opening must
be facing upwards.
n
Follow the instructions to prefill a depressurised ac-
cumulator within an ambient temperature range of
-20°C to +40°C (-4°F to +104°F).
n
Adjust to the correct pressure at operating tempera-
ture during commissioning.
n
Follow all instructions in the Safety and operating in-
structions as well as the national/regional laws and
regulations valid in the country of use.
3.1 Prefilling the HP-accumulator
n
Pressurise the HP-accumulator in accordance with
the ambient temperature.
3.1.1 Prefilling pressures for HP-
accumulators
HP-accumulator 0.9l and 1.5l
50,0
55,0
60,0
65,0
-20 -10 0 +10 +20 +30 +40
y
x
x = Ambient temperature [°C]
y = Prefilling pressure [bar]
For better readability please refer to the enlarged version
of this diagram at the end of this Prefilling instruction.
3.1.2 Filling procedure
The following accessories can be supplied:
• 1 accumulator filling device with accessories, part
number 3360920415
From the available or supplied service box you will re-
quire:
• 1 nitrogen cylinder 2l, part number 3363034504
or
• 1 nitrogen cylinder 5l, part number 3363034506
• 1 pressure-relief valve, part number 3361329516
• 1 country-specific adapter, if required (see additional
document, document number 3390710601)
When filling the HP-accumulator, please observe the di-
agram above and follow the instructions provided step
by step.
1.
Remove the Allen screws(N) and the pairs of lock
washers(O).
2.
Remove the plate(P) respectively the plates(P) from
the breaker box.
3.
Remove the protective cap(S) from the HP-accumu-
lator's(Q) filler adapter(X).