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ESAB AUTO K 400 User Manual

ESAB AUTO K 400
23 pages
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AK 400
AK 600
Fully Thyristorised MIG/MAG
Welding Power Source
Instruction manual
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ESAB AUTO K 400 Specifications

General IconGeneral
BrandESAB
ModelAUTO K 400
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions

User Familiarity Requirements

Users must be familiar with operation, emergency stops, function, safety precautions, and welding processes.

Operator Responsibilities

Operators must ensure no unauthorized personnel are near and no one is unprotected during arc striking.

Personal Safety Equipment

Recommends safety glasses, flameproof clothing, gloves, and avoiding loose-fitting items.

Specific Hazard Warnings

Electric Shock Hazards

Warns about lethal electrical shock risks and outlines necessary installation and operational precautions.

Fumes and Gases Dangers

Highlights health risks from welding fumes and gases, recommending ventilation and protective measures.

Arc Ray Effects

Warns about eye and skin damage from arc rays, advising the use of protective screens and clothing.

Technical Specifications

Equipment Ratings and Performance

Details input voltage, current, rating, output current range, duty cycle, open circuit voltage, and cooling for AK 400/600.

Installation Cautions

Installation Site Selection

Specifies ideal installation conditions regarding moisture, dust, temperature, and clearance from walls and other units.

Welding Operations

Maintenance and Inspection

Routine Inspection Schedule

Outlines recommended inspection frequencies (3-6 months) for key components like fuse box, terminals, and contactors.

Insulation Test Precautions

Provides critical precautions for insulation voltage-proof and resistance tests to prevent damage to the power source.

Inspection Points and Methods

Details specific checks for fastening, looseness, insulation, abrasion, dust, and overheating, with corresponding maintenance actions.

After Sales Service

Fault Finding and Troubleshooting

Welding Interruption and Warn Lamp

Addresses issues like blown fuses or exceeding duty cycle limits, with steps to resolve and restart safely.

Wire Feed and Power Output Issues

Diagnoses faults where wire feeds intermittently or there's no output voltage, checking switches, fuses, and cables.

Wire Feed Malfunctions

Troubleshoots problems with wire feeding, including power switch settings, fuses, and control cable connections.

Spare Parts Information

Welding Defect Analysis

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