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ESAB Buddy Arc 200 User Manual

ESAB Buddy Arc 200
20 pages
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GB
Valid for serial no. 01107072134, 011080759720463 266 001 GB 20110902
Buddyä
Arc 180
Arc 200
Instruction manual
ARC WELDING SUPPLIES - 07 847 7870
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ESAB Buddy Arc 200 Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range5-200 A
Duty Cycle at 200 A25%
Duty Cycle at 140 A60%
Enclosure ClassIP23
Rated Output Voltage28 V
Efficiency85%
Insulation ClassH
Protection ClassIP23
Electrode Diameter Range1.6-5.0 mm
Input Voltage230 V
ProcessMMA
StandardsIEC/EN 60974-1, IEC/EN 60974-10
Output at 30% Duty Cycle200 A
Output at 60% Duty Cycle140 A
Output at 100% Duty Cycle110 A

Summary

DECLARATION OF CONFORMITY

Type of Equipment

Lists the equipment models covered by the declaration.

Type Designation

Details stock codes and serial number ranges for models.

Brand Name

Specifies the brand name of the equipment.

Manufacturer Details

Provides the name and address of the manufacturer or representative.

Harmonised Standards

Lists the standards applied in the equipment's design.

Additional Information

Notes restrictive use and intended location for Class A equipment.

SAFETY

User Familiarisation

Familiarise with operation, emergency stops, function, safety precautions.

Operator Responsibilities

Ensure no unauthorized persons and operator protection.

Workplace Requirements

Ensure a suitable environment and free from drafts.

Personal Safety Equipment

Wear recommended PPE like safety glasses, flame-proof clothing.

General Precautions

Secure return cable, high voltage work, fire extinguisher availability.

Operational Warning

Do not use the power source for thawing frozen pipes.

INTRODUCTION

Equipment

Details the power source and included accessories.

TECHNICAL DATA

Duty Cycle

Defines duty cycle percentage for welding/cutting at load.

Enclosure Class

Explains IP code for protection against objects/water.

Application Class

Indicates design for areas with increased electrical hazard.

INSTALLATION

Location

Position source to ensure cooling air inlets/outlets are not obstructed.

Mains Power Supply

Connect to correct voltage, fuse rating, and earth connection.

OPERATION

Connections

Details control panel, cable connections, and power supply switch.

Cable Connections

Connects welding/return cables to terminals and workpiece.

Symbols and Control Panels

Explains indicators for power ON and overheating.

Overheating Protection

Describes thermal overload trip and indicator lamp.

MMA Welding Overview

Introduces MMA welding process and current setting.

MMA Welding Techniques

Covers striking arc, manipulation, anti-pick-up, and joint forms.

Electrode Selection

Basis for selecting electrode diameter and storage advice.

TIG Welding Overview

Overview of TIG welding process and required equipment.

TIG Welding Techniques

Covers striking arc and joint forms for TIG welding.

MAINTENANCE

Power Source Cleaning

Check power source for dirt and cleaning methods.

Welding Torch Maintenance

Clean and replace wear parts for trouble-free welding.

FAULT-TRACING

No Arc

Checks for issues when no arc is present.

Interrupted Welding Current

Checks for issues when welding current is interrupted.

Frequent Thermal Cut-out Trips

Checks for issues causing frequent thermal cut-outs.

Poor Welding Performance

Checks for issues leading to poor welding performance.

ORDERING SPARE PARTS

Spare Parts Usage

Emphasizes using authorized ESAB original spare parts.

DISMANTLING AND SCRAPPING

Disposal Guidelines

Handle equipment components and coolant according to local regulations.

DIAGRAM

Electrical Diagram

Provides the electrical schematic of the power source.

ORDER NUMBER

Product Order Numbers

Lists order numbers for welding power sources and spare parts.

ACCESSORIES

Recommended Accessories

Lists available accessories like cables and TIG torches.

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