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ESAB CIGWELD XF190 User Manual

ESAB CIGWELD XF190
72 pages
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190A
POWER
QUICKSET
MIG
230/240V 10A
PLUG & PLAY
2 YEAR
WARRANTY
TIG DC-LIFT
STICK
MANUAL MIG
QUICKSET MIG
MULTI PROCESS WELDING INVERTER
OPERATING MANUAL
BLUEVENOM XF190, P/N: W1400190

Table of Contents

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ESAB CIGWELD XF190 Specifications

General IconGeneral
BrandESAB
ModelCIGWELD XF190
CategoryWelding System
LanguageEnglish

Summary

CIGWELD BLUEVENOM XF190 OPERATING MANUAL

QUICKSET MIG

Quick setup for MIG welding using preset parameters.

MANUAL MIG

Manual adjustment of parameters for MIG welding.

STICK

Stick welding mode (MMA) for electrode welding.

TIG DC-LIFT

TIG welding mode using DC lift start.

ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS

ARC WELDING HAZARDS

Information on hazards associated with arc welding processes.

ARC RAYS AND NOISE

Protective measures against arc rays and noise exposure.

ELECTRIC SHOCK

Critical safety precautions to prevent electrical shock hazards.

RECOMMENDED PROTECTIVE FILTERS FOR ELECTRIC WELDING

Table listing recommended filter shades for welding processes.

FUMES AND GASES

Hazards and precautions related to welding fumes and gases.

WELDING FIRE OR EXPLOSION HAZARDS

Risks and safety measures to prevent fire and explosion during welding.

FLYING SPARKS AND HOT METAL

Hazards from sparks and hot metal, with safety measures.

MOVING PARTS HAZARDS

Risks associated with moving parts and safety precautions.

CYLINDERS SAFETY

Safety guidelines for handling compressed gas cylinders.

CALIFORNIA PROPOSITION 65 WARNING

Notice regarding chemicals known to cause cancer or birth defects.

PRINCIPAL SAFETY STANDARDS

List of relevant Australian and International safety standards.

REDUCING MAGNETIC FIELDS

Procedures to minimize exposure to magnetic fields in the workplace.

INTRODUCTION

HOW TO USE THIS MANUAL

Guidance on how to effectively read and use the manual.

EQUIPMENT IDENTIFICATION

Location of unit identification numbers for reference.

RECEIPT OF EQUIPMENT

Instructions for checking equipment upon delivery.

SYMBOL CHART

Explanation of symbols used in the manual and on the equipment.

DESCRIPTION

Detailed overview of the BLUEVENOM XF190 welder's features.

USER RESPONSIBILITY

User's obligations regarding safe installation, operation, and maintenance.

WHAT'S IN THE BOX

List of items included with the BLUEVENOM XF190 welder.

TRANSPORTING METHODS

Guidance on how to safely move the welding machine.

DUTY CYCLE

Explanation of the welding machine's duty cycle rating.

SPECIFICATIONS

Technical specifications and ratings for the BLUEVENOM XF190 welder.

OPTIONAL ACCESSORIES

List of recommended accessories for the welder.

RELATED PRODUCTS

Other CIGWELD products related to welding.

INSTALLATION

ENVIRONMENT

Guidelines for safe operating environments, considering electrical hazards.

LOCATION

Recommended placement for the welder to ensure proper operation.

VENTILATION

Importance of adequate ventilation for fumes and cooling.

MAINS SUPPLY VOLTAGE REQUIREMENTS

Specifications for mains voltage and connection requirements.

GENERATORS

Recommendations for using the welder with a generator.

EXTENSION LEADS

Guidelines for using extension leads with the welder.

ELECTROMAGNETIC COMPATIBILITY (EMC)

Precautions and measures for electromagnetic compatibility.

OPERATION

STANDARD OPERATING PROCEDURES

General procedures for operating the welding machines.

POWER SOURCE CONTROLS, INDICATORS AND FEATURES

Overview of the welder's front panel controls, displays, and features.

MIG GUN ADAPTOR AND CONNECTIONS

Details on connecting the MIG gun and polarity lead.

REMOTE CONTROL SOCKET

Information on the 8-pin remote control socket.

OUTPUT TERMINALS (POSITIVE & NEGATIVE)

Explanation of the positive and negative welding output terminals.

SHIELDING GAS INLET (MIG MODES)

Connection for shielding gas in MIG welding modes.

FAN ON DEMAND

Explanation of the automatic fan control feature.

POWER ON/OFF SWITCH

Operation of the main power switch.

SPOOL GUN / MIG LOCAL SWITCH

Selection between Spool Gun and MIG Local modes.

MIG (GMAW/FCAW) WELDING

SHIELDING GAS REGULATOR/FLOWMETER OPERATING INSTRUCTIONS

Instructions for connecting and operating the gas regulator.

SHIELDING GAS REGULATOR/FLOWMETER SAFETY & PROCEDURES

Safety and operational procedures for the gas regulator/flowmeter.

ADJUSTING SHIELDING GAS FLOW RATE

How to set the correct gas flow rate for MIG welding.

SHUTDOWN PROCEDURES

Steps for safely shutting down the gas system.

ATTACHING THE MIG GUN (EURO)

Procedure for connecting the MIG gun to the power source.

INSTALLING MINISPOOL (100mm DIAMETER)

Steps for fitting a 100mm wire spool.

INSTALLING HANDISPOOL (200mm DIAMETER)

Steps for fitting a 200mm wire spool.

CHANGING INLET GUIDE FOR SOFT WIRES

How to replace the inlet guide for soft welding wires.

SPOOL HUB BRAKE ADJUSTMENT

How to adjust the wire spool brake tension.

INSERTING WIRE INTO THE WIRE FEED MECHANISM

Step-by-step guide for feeding wire into the drive system.

FEED ROLL PRESSURE ADJUSTMENT

How to adjust the pressure for the feed rolls.

CHANGING THE FEED ROLL

Procedure for replacing the wire feed rolls.

MIG (GMAW/FCAW) SETUP

Guide to setting up MIG welding parameters and modes.

CONTROL KNOB OPERATION

Using the control knob for parameter adjustment.

GAS PURGE AND WIRE INCH FUNCTIONS

Operation of gas purge and wire inch features.

SETTING INDUCTANCE AND BURNBACK

Adjusting inductance and burnback settings for MIG.

OPTI-START (SOFT/HARD START)

Customizing arc start characteristics with Opti-Start.

DIGITAL METERS AND VOLTS TRIM

Understanding the digital display and voltage trim.

QUICKSET MIG AND MANUAL MIG MODES

Using QuickSet and Manual modes for MIG welding.

CONNECTIONS FOR SOLID & GASLESS WIRES

Polarity and connection for MIG wires.

SETUP FOR MIG (GMAW) WELDING WITH GAS SHIELDED WIRE

Step-by-step setup for gas-shielded MIG welding.

SETUP FOR MIG (FCAW) WELDING WITH GASLESS WIRE

Step-by-step setup for gasless MIG welding.

MIG MANUAL MODE & SPOOL GUN SETUP

Setting up manual MIG mode with a spool gun.

SELECTING SPOOL GUN MODE

How to select the spool gun mode via the wirefeed compartment switch.

SETUP WITH SPOOL GUN FOR GAS SHIELDED MIG WIRE

Step-by-step setup for MIG welding using a spool gun.

SETTING THE POWER SOURCE PARAMETERS

Guidance on adjusting welding parameters for optimal results.

ELECTRODE WIRE SIZE SELECTION

Factors influencing the choice of MIG wire size.

CIGWELD MIG WIRE SELECTION CHART

Chart for selecting appropriate MIG welding wires.

MIG (GMAW/FCAW) WELDING TROUBLESHOOTING

Troubleshooting section for MIG welding issues.

SOLVING POROSITY PROBLEMS

Troubleshooting guide for weld porosity issues in MIG welding.

SOLVING INCONSISTENT WIRE FEED PROBLEMS

Troubleshooting guide for wire feeding issues in MIG welding.

BASIC MIG (GMAW) WELDING TROUBLESHOOTING

Common MIG welding faults and their remedies.

MIG WELDING PROBLEMS AND SOLUTIONS

Table of common MIG welding problems and their solutions.

ADDITIONAL MIG WELDING PROBLEMS

Further common issues and their resolutions in MIG welding.

TIG (GTAW) WELDING

TIG MODE AND SETUP

How to select and set up the TIG welding mode.

SHIELDING GAS REGULATOR/FLOWMETER OPERATING INSTRUCTIONS

Instructions for connecting and operating the TIG gas regulator.

SHIELDING GAS REGULATOR/FLOWMETER SAFETY & PROCEDURES

Safety and operational procedures for the gas regulator/flowmeter.

ADJUSTING SHIELDING GAS FLOW RATE

How to set the correct gas flow rate for TIG welding.

SHUTDOWN PROCEDURES

Steps for safely shutting down the gas system.

SETUP FOR TIG (GTAW) WELDING

Step-by-step guide for setting up TIG welding.

TIG TUNGSTEN ELECTRODES AND FILLER RODS

Information on selecting tungsten electrodes and filler rods.

BLUEVENOM XF190 TIG WELDING FILLER RODS SELECTION CHART

Chart for selecting TIG filler rods for the welder.

TIG WELDING SETUP CHART

Chart for setting up TIG welding parameters based on material and thickness.

TIG (GTAW) WELDING PROBLEMS

Common faults and troubleshooting for TIG welding.

TIG WELDING PROBLEMS AND SOLUTIONS

Common issues and their remedies for TIG welding.

MMA (STICK) WELDING

MMA (STICK) MODE AND SETUP

How to select and set up the MMA (Stick) welding mode.

MMA SETTINGS (HOT START, ARC FORCE)

Adjusting Hot Start and Arc Force features for MMA welding.

MMA DIGITAL METERS AND ANTI STICK

Understanding MMA display and the Anti Stick feature.

SETUP FOR MMA (STICK) WELDING

Step-by-step guide for setting up MMA welding.

ARC WELDING ELECTRODES

Purpose and function of arc welding electrode coatings.

CLASSIFICATION OF ELECTRODES

How arc welding electrodes are classified by application.

CIGWELD ELECTRODE SELECTION CHART

Chart for selecting CIGWELD electrodes for various applications.

SIZE OF ELECTRODE

Factors determining the appropriate electrode size.

STORAGE OF ELECTRODES

Proper storage conditions for welding electrodes.

ELECTRODE POLARITY

Correct polarity for MMA welding electrodes.

ROUTINE SERVICE REQUIREMENTS AND POWER SOURCE PROBLEMS

ROUTINE MAINTENANCE & INSPECTION

Procedures for regular maintenance and inspection of the welder.

CLEANING THE WELDING POWER SOURCE

Instructions for cleaning the internal components of the welder.

CLEANING THE FEED ROLLS

How to clean the wire feed rolls.

BASIC TROUBLESHOOTING

Basic troubleshooting steps for common welder issues.

RESTORE FACTORY DEFAULT SETTINGS

Procedure for resetting welder settings to factory defaults.

BLUEVENOM XF190 ERROR CODES

List and explanation of error codes displayed by the welder.

KEY SPARE PARTS

BLUEVENOM XF190 KEY SPARE PARTS

Identification of major spare parts for the power source.

CMGBZ15E3 MIG GUN SPARE PARTS

List of spare parts for the CMGBZ15E3 MIG gun.

APPENDIX 1: BLUEVENOM XF190 CIRCUIT DIAGRAM

CIRCUIT DIAGRAM

Schematic diagram of the BLUEVENOM XF190's internal circuitry.

LIMITED WARRANTY TERMS

CIGWELD LIMITED WARRANTY

General terms and conditions of the CIGWELD product warranty.

WARRANTY SCHEDULE - BLUEVENOM XF190 INVERTER

Specific warranty periods for the welder and its accessories.

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