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ESAB CUTMASTER 60i User Manual

ESAB CUTMASTER 60i
129 pages
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esab.com
60
400V
SL60QD
OUTPUT MAX OUTPUT
VOLTAGE
Art # A-13348
INPUT POWER
3
Revision: AB Issue Date: 16/10/ 2017 Manual No.: 0-5488
OPERATING
MANUAL
CUTMASTER
®
60i
PLASMA CUTTING SYSTEM

Table of Contents

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ESAB CUTMASTER 60i Specifications

General IconGeneral
BrandESAB
ModelCUTMASTER 60i
CategoryWelding System
LanguageEnglish

Summary

General Information and Safety

Notes, Cautions, and Warnings

Highlights important information like notes, cautions, and warnings.

General Safety Warnings

Details critical safety precautions for cutting, plasma arc, voltage, fumes, and training.

Warranty Information

Statement of Limited Warranty

Outlines terms, conditions, and period for the product warranty.

SECTION 2 SYSTEM: INTRODUCTION

How to Use This Manual

Guidance on navigating and understanding the owner's manual.

Equipment Identification and Receipt

Instructions for identifying and checking the received equipment.

Power Supply Specifications

Details on input power, output current, duty cycle, and cut capacity.

Input Wiring and Features

Requirements for connecting the power supply and overview of its components.

SECTION 2 TORCH: INTRODUCTION

Scope and Description of Torches

Covers manual and mechanized plasma torch types and their basic operation.

Torch Specifications

Details torch configurations, lengths, parts, and PIP circuit.

Quick Connection Torch and Options

Procedure for quick torch connection and available accessories.

Introduction to Plasma

Basic introduction to plasma gas flow and cutting principles.

SECTION 3 SYSTEM: INSTALLATION

Lifting and Handling the Power Supply

Safety guidelines for lifting and moving the power supply unit.

Main Switch Cover and Power Connections

Procedures for accessing the switch cover and connecting primary power.

Gas Connections

Steps for connecting the gas supply to the unit via the inlet port.

Optional Air Filter Installation

Instructions for installing optional single and two-stage air filter kits.

Using High Pressure Air Cylinders

Guidelines for using high pressure air cylinders as the air supply.

Work Lead Connections

Procedure for connecting the work lead to the power supply and workpiece.

SECTION 3 TORCH: INSTALLATION

Torch Connections

Steps for connecting the torch to the power supply and checking air quality.

Setting Up the Mechanical Torch

Instructions for mounting and aligning the mechanical torch assembly.

SECTION 4 SYSTEM: OPERATION

Front Panel Controls and Features

Detailed explanation of front panel controls, indicators, and their functions.

Preparations for Operation

Steps required before starting operation, including power, torch, and air checks.

Cutting Mode and Parameter Settings

Guide to selecting cutting modes, setting current, and adjusting operating pressure.

Cutting and Postflow Procedures

Steps for performing cutting operations, including postflow and shutdown.

SECTION 4 TORCH: OPERATION

Torch Parts Selection and Cut Quality

Guidance on selecting correct torch parts and factors affecting cut quality.

General Cutting Information

General cutting information, including cut quality characteristics and edge starting.

Hand Torch Operation Methods

Detailed instructions for hand torch operation, including standoff and piercing.

Gouging Operation

Parameters and procedures for plasma arc gouging.

Mechanized Torch Operation

Procedures for operating the mechanized torch for cutting and piercing.

Recommended Cutting Speeds

Tables providing recommended cutting speeds for various materials and conditions.

PATENT INFORMATION

Plasma Cutting Torch Patents

List of parts covered by US and foreign patents and pending patents.

SECTION 5 SYSTEM: SERVICE

General Maintenance and Schedule

Routine maintenance tasks and schedule for the power supply system.

Common Faults and Troubleshooting

Identification of common problems, causes, and basic troubleshooting steps.

Sequence of Operation Diagram

A block diagram illustrating the sequence of operational steps.

Power Supply Parts Replacement

Procedures for replacing basic parts like filter elements for the power supply.

SECTION 5 TORCH: SERVICE

Torch General Maintenance

Guidelines for cleaning and lubricating torch components for optimal performance.

Torch Consumable Parts Service

Instructions for inspecting and replacing consumable parts of the plasma torch.

SECTION 6: PARTS LISTS

Introduction and Ordering Information

Overview of parts lists, return policy, and how to order replacement parts.

Power Supply Parts and Accessories

Lists replacement parts for the power supply, options, and accessories.

External Parts

Lists external plastic replacement parts for the power supply unit.

Torch Parts Lists

Details replacement parts for hand torches and consumable parts for SL60 and SL100 torches.

APPENDICES

Data Tag Information

Explanation of symbols and data found on the equipment's data tag.

Torch Diagrams

Diagrams showing torch connector pin assignments and connection layouts.

System Schematic

Electrical schematic diagram for the 3-phase 400V CE units.

Publication History

Record of manual revisions and changes made over time.

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