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ESAB Feed 3004 User Manual

ESAB Feed 3004
34 pages
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Aristo®, Origo™
Instruction manual
0444 408 331 US 20200406
Valid for: from serial no. 910-, 236-, 540-, 628-xxx-xxxx
Feed3004
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ESAB Feed 3004 Specifications

General IconGeneral
Input Frequency50/60 Hz
Weight15 kg
Max. Spool Diameter300 mm
Input Voltage42 V
Wire Diameter0.6-1.6 mm
Feed Speed Range0.8-25 m/min

Summary

Safety

Meaning of Safety Symbols

Explains the meaning of danger, warning, and caution symbols used in the manual.

General Safety Precautions

Outlines essential safety measures for protecting oneself and others during welding operations.

Fire and Explosion Prevention

Details precautions to prevent fires and explosions caused by welding operations.

Electrical Shock Hazards

Explains the hazards of electrical shock and necessary precautions to avoid it.

Electric and Magnetic Fields (EMF)

Discusses potential health risks associated with electric and magnetic fields during welding.

Fumes and Gases Safety

Highlights the dangers of fumes and gases and necessary ventilation measures.

Cylinder Handling Safety

Provides safety guidelines for handling compressed gas cylinders.

Moving Parts Hazards

Warns about injuries from moving parts like fans and belts and how to avoid them.

Equipment Maintenance Safety

Emphasizes the importance of proper maintenance for safe operation and avoiding hazards.

User Responsibility

Defines the user's ultimate responsibility for ensuring safe operation and compliance with regulations.

Arc Rays and Skin Injury

Details risks from arc rays and necessary eye and skin protection measures.

Noise and Hearing Protection

Warns about noise hazards and the need for hearing protection.

Fire Hazard Warnings

Warns about fire hazards from sparks and hot materials, and precautions to take.

Introduction

Equipment Included

Lists the items included with the wire feed unit upon delivery.

Control Panel Overview

Describes the different control panel options available for the wire feed unit.

Technical Data

Duty Cycle Explanation

Explains how duty cycle is measured and its validity conditions.

Enclosure Class

Defines the meaning of enclosure class (IP code) and its implications for use.

Installation

Lifting Instructions

Provides essential safety and procedural guidance for lifting the equipment.

Operation

Connections and Control Devices

Details the various connections and control devices on the wire feeder unit.

Water Connection System

Explains the water connection system and its detection mechanism.

Wire Feed Pressure Setting

Guides on setting the correct wire feed pressure for smooth operation.

Replacing and Inserting Wire

Step-by-step instructions for replacing or inserting welding wire.

Changing Feed Rollers

Provides instructions on how to change the feed rollers for different wire types.

Maintenance

Inspection and Cleaning

Outlines procedures for regular inspection and cleaning of the wire feed unit.

Brake Hub Adjustment

Explains how to adjust the braking torque of the wire feed hub.

Welding Torch Wear Parts

Advises on cleaning and replacing wear parts of the welding torch.

Ordering Spare Parts

Diagrams

Wear Parts List

Welding Aluminium Wire

Provides specific recommendations for welding with aluminium wire.

Ordering Numbers

Accessories

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