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ESAB LKA 150 User Manual

ESAB LKA 150
24 pages
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0349 300 001 Valid for serial no. 923xxxxxxx 040928
LKA 150
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Service manual
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ESAB LKA 150 Specifications

General IconGeneral
BrandESAB
ModelLKA 150
CategoryWelding System
LanguageEnglish

Summary

Introduction to LKA 150 Service Manual

Safety Warnings and Precautions

Crucial safety information for arc welding and cutting, covering electric shock, fumes, arc rays, and fire hazards.

LKA 150 Rating Plate Interpretation

LKA 150 Component Identification

LKA 150 Wiring Connection Diagram

LKA 150 AP1 Circuit Diagram

LKA 150 AP1 Component Placement

LKA 150 AP1 Circuit Operation

AP1 Control Circuit Function

Explains relay energizing via trigger switch, smoothing capacitor, and back-burn time.

AP1 Thermal Overload Protection

Details thermal cutouts ST1/ST2, relay control, and LED indication for overload.

AP1 RFI Suppression and Load Resistors

Describes capacitors C4-C6 for RFI and resistors R12/R15 for base load and discharge.

AP1 Motor Drive and Voltage Control

Explains thyristor ignition circuit and motor voltage regulation via potentiometer R13.

LKA 150 Motor Output Waveforms

LKA 150 Welding Load Characteristics

LKA 150 Technical Data and Dimensions

LKA 150 Installation Procedures

LKA 150 Filler Wire Installation

Step-by-step guide and diagrams for installing filler wire into the wire feed system.

LKA 150 Wire Type Setup

Instructions for connecting the return current cable for gasless wire welding.

LKA 150 Operating Guide

LKA 150 Operation Setup Steps

Steps for connecting clamp, gas, power, and initial trigger operation.

LKA 150 Welding Parameter Selection

Guidance on setting voltage and wire feed speed using control knobs.

LKA 150 Overload Indicator Light

Explanation of the yellow LED function for thermal overload detection.

LKA 150 Maintenance Schedule

LKA 150 Dust Cleaning Procedure

Instructions for cleaning the welding unit with compressed air at reduced pressure.

LKA 150 Wire Feed System Care

Guidance on cleaning and replacing parts for the wire feed mechanism.

LKA 150 Welding Torch Care

Recommendations for cleaning the wire guide and gas nozzle.

LKA 150 Welding Parameter Tables

LKA 150 Primary Spare Parts

LKA 150 Component Part Numbers

ESAB Global Contact Information

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