EasyManua.ls Logo

ESAB OrigoArc 150 Service Manual

ESAB OrigoArc 150
28 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
0740 800 162 Valid for serial no. 316--xxx--xxxx to 405--xxx--xxxx040830
OrigoArc 150
Service manual
Question and Answer IconNeed help?

Do you have a question about the ESAB OrigoArc 150 and is the answer not in the manual?

ESAB OrigoArc 150 Specifications

General IconGeneral
Input Voltage230 V
Input Current16 A
Input Frequency50/60 Hz
Output Current Range10 - 150 A
Duty Cycle60% at 150 A
Electrode Diameter1.6 - 4.0 mm
Protection ClassIP21S
Power Factor0.73
Efficiency85%

Summary

READ THIS FIRST

INTRODUCTION

Overview of the OrigoArc 150 as a welding current power source for MMA welding.

TECHNICAL DATA

Specifications Summary

Details on duty cycle, enclosure class (IP code), and application class (hazard rating).

WIRING DIAGRAM

Naming Conventions

Explains how wires, circuit boards, and components are named and identified.

Component description

DESCRIPTION OF OPERATION

2AP1 Power supply board

Filters mains voltage and generates internal supply voltages for the machine.

2AP1 Component positions

15AP1 Power board

Charging circuit

Describes how the mains voltage charges the smoothing capacitor via a resistor.

Supply to 2AP1

Details the supply of 325 V DC from the power board to the 2AP1 board.

Gate driver stages

Explains the gate driver transformer for galvanic isolation of drive circuits.

Switching circuit

Describes the parallel-connected switching transistors in the semiconductor module.

15AP1 Component positions

15AP2 Secondary board

20AP1 Control board

Power supply

Details the power supply circuit for the control board.

Current reference input

Explains the reference input and its adjustment for maximum current.

Pulse width modulator

Describes how the pulse width modulator controls frequency and pulse duration.

Temperature monitoring

Describes the thermal overload switches and their effect on operation.

Shunt input

Explains the shunt's function for measuring welding current.

Arc voltage monitoring

Explains the open-circuit voltage controller and its limitations.

20AP1 Component positions

SERVICE INSTRUCTIONS

Understanding ESD

Explains Electrostatic Discharge, its causes, and prevention methods.

Special tools

Lists essential tools like Torx keys for service procedures.

Soft-starting tool SST 1

Details the soft-starting tool SST 1 and its ordering information.

Soft starting

Special equipment

Identifies the soft-starting tool SST 1 as required equipment.

Instructions

Provides step-by-step instructions for performing soft start.

Checking rectifier and freewheel diodes

Checking the gate pulses

Special equipment

Lists required equipment for measuring gate pulses.

Instructions

Provides instructions for checking the gate pulses using an oscilloscope.

Checking the semiconductor module

Mounting components on the heat sink

Thermal paste

Describes the application of thermal paste to components for heat dissipation.

Fitting instructions

Details the process and torque specifications for mounting components.

INSTRUCTIONS

SAFETY

Outlines essential safety precautions for operating the welding equipment.

INSTALLATION

Mains power supply

Covers connection to the correct supply voltage and fuse rating.

Recommended fuse ratings and minimum cable areas

Provides guidance on appropriate fuse ratings and cable sizes for installation.

OPERATION

Connections and control devices

Identifies and describes the main connections and control elements on the machine.

Welding

Explains the welding capabilities and electrode compatibility of the OrigoArc 150.

Overheating protection

Describes the thermal overload trip mechanism and indicator lamp.

MAINTENANCE

Provides information on regular maintenance requirements for the equipment.

SPARE PARTS

Directs users to a separate document for spare parts information.

NOTES

ESAB subsidiaries and representative offices

Related product manuals