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ESAB Origo Mig 510 User Manual

ESAB Origo Mig 510
32 pages
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GB
Valid for serial no. 627-xxx-xxxx, 122-xxx-xxxx0463 275 001 GB 20120823
Origo
Mig 410
Mig 510
Instruction manual
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ESAB Origo Mig 510 Specifications

General IconGeneral
BrandESAB
ModelOrigo Mig 510
CategoryWelding System
LanguageEnglish

Summary

Declaration of Conformity

Safety Precautions

General Safety Guidelines and Workplace

Familiarity with operation, precautions, workplace suitability, and fire safety.

Operator and Personal Safety

Operator duties, unauthorized persons, and required PPE.

Critical Hazard Warnings

Warnings for electric shock, fumes, arc rays, fire, and noise hazards.

Product Introduction

Equipment Overview and Features

Description of Mig 410/510 power sources, cooling, and instrument display.

Supplied Equipment List

Lists items included with the power source, like cables and manuals.

Technical Data and Specifications

Installation Guide

Installation Location

Position the welding power source to ensure unobstructed cooling air flow.

Component Assembly

Steps for assembling components and ensuring correct wheel orientation.

Counter Balance Assembly

Instructions for assembling the stabiliser and CB KIT for counter balance.

Electrical Installation

Details on electrical connection and mains power supply requirements.

Mains Power Supply Connection

Connecting to the correct mains voltage and ensuring protective earth.

Operation and Controls

Connection and Control Devices

Identifies and describes the various connection and control elements on the unit.

Starting the Unit

Procedure for starting the power source and its idle mode.

Overheating Protection System

Explains the 2-step fan control and automatic shutdown for overheating.

Water Cooling System

Details on connecting water hoses and the function of the ELP sensor.

Water Flow Guard Functionality

How the water flow guard prevents welding if coolant flow is interrupted.

Idle Mode Operation

Describes the unit's automatic switch to idle mode after inactivity.

Inductance Adjustment

Explains the effect of inductance on weld quality and spatter.

Maintenance Procedures

Inspection, Cleaning, and Coolant

Guidance on regular inspection, cleaning power source/gun, and topping up coolant.

Troubleshooting and Spare Parts

Fault Identification and Resolution

Steps for identifying and resolving common operational faults.

Spare Parts Ordering Information

Instructions on how to order genuine ESAB spare and wear parts.

Diagrams and Schematics

Mig 410 Main Schematic

Main electrical schematic for the Mig 410 power source.

Mig 410 (230-500V) Schematic

Electrical schematic for the Mig 410 with 230-500V configuration.

Mig 510 (400-415V) Schematic

Electrical schematic for the Mig 510 with 400-415V configuration.

Mig 510 (230-500V) Schematic

Electrical schematic for the Mig 510 with 230-500V configuration.

Wiring Terminal Diagrams

Diagrams detailing connections to various terminals and components.

Connection Instructions

Model Order Numbers

Available Accessories

Wire Feeders, Meters, and Cooling

Lists wire feeders, digital meters, CO2 heater kit, and water flow guard.

Connection Sets and Stabiliser Kit

Details connection sets for different models and the counter balance stabiliser kit.

ESAB Global Contact Information

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