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ESAB Origo Mig L3000i User Manual

ESAB Origo Mig L3000i
106 pages
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Origo™, Aristo®
Service manual
0740 800 172 GB 20180918
Valid for: serial no. 535-xxx-xxxx to 209-xxx-xxxx
Mig L3000i, Mig C3000i,
Tig3000i, Tig 3000i AC/DC

Table of Contents

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ESAB Origo Mig L3000i Specifications

General IconGeneral
BrandESAB
ModelOrigo Mig L3000i
CategoryWelding System
LanguageEnglish

Summary

Read This First Safety and Usage Guidelines

Introduction to Power Source Design

Power Source Design Structure Overview

Explains the transistor-controlled inverter principle and the function of various modules within the power source.

Technical Specifications and Data

Mig L3000i and Mig C3000i Technical Data

Provides key specifications for Mig L3000i and Mig C3000i models, including voltage, current, and duty cycle.

Tig 3000i and Tig 3000i AC/DC Technical Data

Details technical specifications for Tig 3000i and Tig 3000i AC/DC models, covering mains voltage, current, and load limits.

Wiring Diagrams and Component Identification

Component Description Reference

Lists and describes the various components used within the wiring diagrams, including modules and connectors.

Mig L3000i Wiring Schematic

Presents the wiring schematic specific to the Mig L3000i welding machine.

Mig C3000i Wiring Schematics

Illustrates the wiring schematics for Mig C3000i, covering different serial number ranges.

Tig 3000i Wiring Schematic

Shows the wiring schematic for the Tig 3000i welding machine.

Tig 3000i AC/DC Wiring Schematic

Details the wiring schematic for the Tig 3000i AC/DC welding machine.

Description of Operation and Module Functions

MMC Module Operation and Control Panel

Explains the function of the MMC module, including control panel and welding data board interaction.

2AP1 Interference Suppressor and Main Rectifier

Describes the 2AP1 board for interference suppression and the main rectifier 2BR1.

10AP1 TIG Board Functions

Details the functions of the 10AP1 TIG board, including power supply, gas valve, and HF generator.

13AP1 Wire Feeder Control Board

Explains the operation and identity of the 13AP1 wire feeder control board.

The Power Module Operation

Describes the power module, its dual forward inverter design, and heat sink components.

15AP1 Power Board Operation

Covers the functions of the 15AP1 power board, including charging, gate driver, and protection circuits.

15AP2 Secondary Board Functions

Details the 15AP2 secondary board, its diode modules, and temperature monitoring.

18AP1 AC Control Board Functions

Explains the operation of the 18AP1 AC control board, monitoring temperature and controlling fans.

18AP2 AC Power Board Operation

Describes the 18AP2 AC power board, focusing on its switching circuits and IGBT modules.

20AP1 Control Board Functions

Details the operation of the 20AP1 control board, its role in monitoring and controlling the power source.

CAN Adapter Option for Mig C3000i

Explains the setup and use of the CAN adapter option for the Mig C3000i.

Remote Controls Overview

Fault Codes and Troubleshooting

Fault Log and Unit Identification

Describes how faults are logged and displayed, including unit numbers for fault identification.

Summary of Fault Codes by Unit

Provides a table summarizing fault codes and the units they affect.

Detailed Fault Code Descriptions

Details specific fault codes for Power Source, AC Unit, and Wire Feed Unit, including causes and actions.

Service Instructions and Procedures

ESD Safety Precautions for Components

Provides essential information about Electrostatic Discharge (ESD) and how to prevent component damage.

Service Aids and ESAT Kit Usage

Introduces service tools and the ESAT service kit for software updates and diagnostics.

Special Tools for Maintenance

Describes special tools like the soft-starting tool SST 2 used for service procedures.

Checking Power Board 15AP1

Guides on how to check the power board 15AP1, including resistance and voltage measurements.

Checking Secondary Board 15AP2

Provides instructions for checking the secondary board 15AP2, including diode and NTC resistor checks.

Checking IGBT Modules on AC Power Board 18AP2

Details procedures for checking IGBT modules on the AC power board 18AP2.

Checking Gate Signals to AC Power Board 18AP2

Explains how to measure gate voltages for IGBTs on the AC power board 18AP2.

Soft Starting Procedure for Power Module

Outlines the soft starting procedure for power modules after component replacement or during fault tracing.

Calibrating Current Sensor Signal

Describes the process for calibrating the current sensor signal using a potentiometer.

Calibrating Arc Voltage Feedback for MIG

Guides on calibrating arc voltage feedback for MIG machines using potentiometers.

Calibrating Arc Voltage Feedback for DC TIG

Details the calibration of arc voltage feedback for DC TIG machines.

Calibrating Arc Voltage Display for AC TIG

Explains how to calibrate the arc voltage display for AC TIG machines.

Spare Parts Information

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