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ESAB OrigoFeed 30-4 User Manual

ESAB OrigoFeed 30-4
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GB
Valid for serial no. 418--xxx--xxxx0459 508 001 GB 040507
OrigoFeed 30- 4
Instruction manual
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ESAB OrigoFeed 30-4 Specifications

General IconGeneral
Supply Frequency50/60 Hz
Wire Diameter Range (Stainless Steel)0.8 - 1.2 mm
Max. Spool Diameter300 mm
Protection ClassIP23
Wire Diameter Range (Cored)1.0 - 1.6 mm

Summary

1 DIRECTIVE

Declaration of Conformity

Manufacturer's declaration of compliance with relevant EU directives and standards for the welding unit.

2 SAFETY

General Safety Regulations

Essential precautions for operating welding equipment safely, covering personnel and workplace.

Personal Safety Equipment

Mandatory protective gear for welding operations, including eye protection and flame-proof clothing.

General Precautions

Key safety measures for electrical connections, fire prevention, and safe operating practices.

3 INTRODUCTION

OrigoFeed 30-4 Wire Feed Units

Overview of the OrigoFeed 30-4 wire feed units intended for MIG/MAG welding applications.

Equipment Supplied

Details the standard items included with the OrigoFeed 30-4 wire feed units.

4 TECHNICAL DATA

Power Supply and Settings

Specifications for power requirements, motor current, wire feed speed, burnback, and spot welding times.

Wire Dimensions and Load Capacity

Details compatible wire dimensions for various materials and maximum permissible load at different duty cycles.

Enclosure Class and Duty Cycle

Explanation of IP ratings indicating protection against solids/water and the definition of duty cycle.

5 INSTALLATION

Lifting Instructions

Provides guidance on safely lifting and handling the wire feed unit during installation.

6 OPERATION

General Operation Safety

Key safety regulations for handling the equipment, referring to general safety guidelines.

6.1 Connections and Control Devices

Control Cable Connection

Instructions for securely connecting the control cable to the wire feed unit.

Control Panel Overview

Identification and explanation of the controls and connection ports on the OrigoFeed 30-4.

6.2 Explanation of Function

Wire Feed Speed and Modes

Details on setting wire feed speed and explanations for 2-stroke, 4-stroke, and spot welding modes.

Special Functions

Explanation of cold wire feed, gas purging, burnback time, and creep start functions.

6.3 Wire Feed Pressure

Setting Wire Feed Pressure

Guidance on adjusting pressure roller settings for optimal wire feed through the guide.

6.4 Replacing and Inserting Wire

Wire Handling Procedures

Step-by-step instructions for correctly replacing and inserting welding wire into the unit.

6.5 Changing Feed Roller

Feed Roller Selection

Instructions for changing feed rollers and selecting the correct groove for wire diameter.

7 MAINTENANCE

Inspection and Cleaning

Regular checks for dirt, wear on wire feed unit, brake hub, and cleaning of welding gun parts.

8 ORDERING SPARE PARTS

Spare Parts Ordering and Service

Information on ordering ESAB original spare parts and requirements for authorized service.

Diagram

OrigoFeed 30-4 Circuit Diagram

Schematic representation of the internal electrical connections and components of the OrigoFeed 30-4.

Ordering Number

OrigoFeed 30-4 Part Numbers

Lists the official ordering numbers for the OrigoFeed 30-4 wire feed unit and its spare parts list.

Wear Components

Wear Parts List and Specifications

Comprehensive list of wear components, their ordering numbers, denominations, and specifications.

Aluminum Wire Welding

Recommendations and necessary parts for welding aluminum wire, including gun and wear parts.

Accessories

Bobbin Cover and Adapters

Accessories such as plastic bobbin covers and adapters for 5 kg wire bobbins.

Lifting and Connection Accessories

Accessories including lifting eyes and quick connectors for MarathonPac™ wire systems.

Wheel Kit

Accessory kit to equip the wire feed unit with wheels for improved mobility.

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