Esko Kongsberg C series User Manual

Esko Kongsberg C series

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Kongsberg C-series

User Manual

05 - 2018 | C-series

Table of Contents

Default Chapter2
- Table of Contents2
1 Preface9
2 Change Record10
3 Welcome11
4 Using this Manual12
- Main Sections12
- Name Styles and Symbols13
- Pictures and Illustrations13
- Local Languages14
5 Safety Regulations15
- Introduction15
- Responsibilities15
- Requirements to be Met by Operators16
- Definition of Use16
- Warning Sign Explanation17
- Attention Areas19
- Safety Devices21
- Protective Equipment24
- Procedures in Case of Malfunctions25
- Residual Risk25
6 System Description27
- Naming Conventions27
- Front End PC28
- Operator Station29
- Main Power Switch30
- Operator Panel30
- Traverse Panel34
- Foot Pedal34
- High Pressure Air System34
- Application Programs Available35
7 Basic Operations36
- Introduction36
- Power on Sequence36
- Reset Safety System38
- Power off Sequence38
- Continue after Safety Break39
8 Prepare for a Job41
- Introduction41
- Create Job41
- Layer Setup41
- Production Setup42
- Speed Setting42
- Flute/Grain Direction42
- Vacuum Zone Selection42
- Job Execution43
- Corrugated Production44
- Milling Production44
- Make a Pen Plot44
9 How to Procedures, Advanced45
- Cutting Thick Materials45
- Hard Board Production45
- Multi Pass Creasing or Milling46
- Jobs Including Reverse Operations47
- Work with Different Reference Point Settings48
- Multizone Production48
  - Multizone, Workflow50
10 System Setup52
- Introduction52
- Adjust X1 to X2 Angle53
- Register Table Size54
- Adjust Measuring Station Position54
- Set Ruler Position54
- Set Main Reference Point55
- Map Table Top Surface55
- Calibrate Foot on Measuring Station56
- Reference Points and Coordinate System56
- Table Speed59
- Jog Settings60
- Table Acceleration60
- Set Table Top Reference61
- Vacuum Setup61
  - Vacuum Zone Configuration61
- Router Setup63
- Conveyor Belt Control64
  - Split Sheet Feed64
  - Sheet Feed Correction64
- Board Size65
11 Tool Configuration and Adjustment66
- Tool Configuration66
- Tool Names67
- Adjust Active Tool68
- Lag Settings (for Rotating Tools)68
- Tool Height Calibration70
- Rotation Adjustment (for Rotating Tools)70
- Center Offset Adjustment71
- Tool Offset72
- Maintain Tool List73
12 Tooling System75
- Introduction75
- Tool Handling and Care75
- How to Replace a Tool76
- Two or more Tools of the same Type76
- Measuring Station77
- HDU - Heavy-Duty Unit78
  - Crease Wheel Ø150 MM79
  - V-Notch Knife Tool81
  - HD Knife Tool87
  - Crease Adapter89
  - Perforation Wheel Ø60 MM89
  - Bevel Knife 4591
- Foam Knife93
- HPMU - High Power Milling Unit95
  - Introduction95
  - Tool Head Description97
  - HPMU with No-Gallows Solution99
  - Safety Issues100
  - Precautions102
  - Routing Advice105
  - Cleaner Device108
  - Bits and Bit Change108
  - Chuck Change and Cleaning110
  - Bit Slipping, Chuck Change114
  - Bit Length and Position114
  - Tool Adjustment115
  - Miscellaneous116
  - Lubricool117
- Chiller no 1 for HPMU121
  - Introduction121
  - Chiller Heater, Operation122
  - Chiller, Error Conditions123
- Chiller2016 for HPMU124
  - Introduction124
  - Startup125
  - Error Conditions125
- Vibracut126
- Rigid Material Knife (RM Knife Tool)129
- Hiforce Knife130
- Psaligraphy Knife132
- Presscut134
- Rotacut137
- Braille Tool140
- Corruspeed Knife145
  - Tool Adjustment147
- Braille Tool147
- Drill / Pen Tool152
- Drill Tool154
- Ballpoint Pen155
- Measuring Foot156
- Laser Pointer156
13 Maintenance157
- General157
- Daily Maintenance157
- Weekly Maintenance157
- Monthly Maintenance158
- Maintenance, External Equipment159
14 Fuse Replacement160
- Mains Fuses Inside MPU160
- MPU Fuses161
- X1 Amplifier162
- X2 Amplifier163
- Y Amplifier164
- P1/P2 Fuses166
- Tool Rotation/Reciprocating Knife167
- Chiller1 Fuse168
- Heater for Chiller Fuse169
- Chiller2016 Fuse Replacement169
- Takeup Unit, Fuse Replacement170
15 Roll Feeder172
- Roll Feeder Safety Warnings172
- Roll Feeder Mount173
- Roll Feeder Use173
16 Collector Basket176
17 Takeup Unit177
- Introduction177
- Machine Description178
- Safety179
- Intended Use181
- Features and Components182
- General Operation182
- Applying Winding Material184
- Start the Takeup Unit185
- Using the Autogrip Shaft185
18 I-BF Board Feeder188
- Introduction188
- Health and Safety189
- I-BF Specific Warnings190
- Rules for Safe Operation192
- Overview of Safety System194
- I-BF Overview196
- Power On/Off Controls198
- Operator Controls199
- Feeder Sequence of Operation202
- Touch Screen Display for Feeder Operation203
- Starting up the I-BF for Daily Operation206
- Machine Faults, Errors and Remedies207
- Suction Cups for Board Feeder211
- Emergency Stop Solution212
19 I-BF Board Stacker215
- Introduction215
- Health and Safety215
- Overview of Safety System221
- Machine Overview224
  - Feeder Machine Components224
  - Stacker Machine Components225
- Power On/Off Controls227
- Operator Controls228
- Feeder Sequence of Operation230
- Touch Screen Display for Feeder Operation232
- Stacker Sequence of Operation246
- Touch Screen Display for Stacker Operation247
  - Stacker Main Screen247
  - Jog Functions Screen249
- Starting up the Feeder and Stacker for Daily Operation249
- Machine Faults, Errors and Remedies251
- Suction Cups for Board Feeder255
- Emergency Stop Solution256
20 Vacuum Cleaner258
- Vacuum Cleaner, Zefiro258
  - How to Use258
- Vacuum Cleaner, High-Capacity, TB ESKO260
  - How to Use260
- Compact Vacuum Cleaner263
  - How to Use263
21 Install Software265
22 Frequently Asked Questions266

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Esko Kongsberg C series Specifications

General

Brand	Esko
Model	Kongsberg C series
Category	Cutter
Language	English

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