Esko Kongsberg XP User Manual

Esko Kongsberg XP

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Kongsberg XP

User Manual

10 - 2020 | XP

Table of Contents

Default Chapter2
- Table of Contents2
1 Preface8
2 Change Record9
3 Introduction11
- Welcome11
- FCC Conformity Statement11
4 Using this Manual12
- Main Sections12
- Name Styles and Symbols13
- Pictures and Illustrations13
- Local Languages14
5 Safety Regulations15
- Introduction15
- Responsibilities15
- Requirements to be Met by Operators16
- Definition of Use17
- Warning Sign Explanation17
- Attention Areas20
- Safety Devices23
- Protective Equipment26
- Procedures in Case of Malfunctions27
- Check before Operation27
- Residual Risks27
6 System Description30
- Naming Conventions30
- Main Power Switch31
- Operators Panel31
- High Pressure Air System33
- Application Programs Available34
7 Basic Operations35
- Introduction35
- Power on Sequence35
- Reset Safety System36
- Power off Sequence36
- Continue after Safety Break37
8 Prepare for a Job38
- Introduction38
- Create Job38
- Layer Setup38
- Production Setup39
- Speed Setting39
- Flute/Grain Direction39
- Vacuum Zone Selection39
- Job Execution40
- Corrugated Production40
- Milling Production41
- Make a Pen Plot41
9 How to Procedures, Advanced42
- Optimize Vacuum Effect42
- Cutting Thick Materials43
- Hard Board Production43
- Multi-Pass44
- Job Including Reverse Operation44
- Work with Different Reference Point Settings48
- Multizone Production48
  - Multizone, Workflow50
10 System Setup52
- Introduction52
- Adjust X1 to X2 Angle53
- Register Table Size53
- Adjust Measuring Station Position54
- Set Ruler Position54
- Set Main Reference Point54
- Map Table Top Surface55
- Calibrate Foot on Measuring Station56
- Reference Points and Coordinate System56
- Jog Settings59
- Set Table Top Reference60
- Vacuum Setup60
  - Vacuum Zone Configuration60
- Milling Unit Setup62
- Conveyor Belt Control62
  - Split Sheet Feed62
  - Sheet Feed Correction63
- Board Size63
11 Tool Configuration and Adjustment64
- Tool Configuration64
- Tool Names66
- Adjust Active Tool67
- Lag Settings (for Rotating Tools)67
- Tool Height Calibration68
- Rotation Adjustment (for Rotating Tools)69
- Center Offset Adjustment70
- Tool Offset71
- Knife Angle Calibration71
- Maintain Tool List72
12 Tooling System74
- Introduction74
- Tool Handling and Care74
- How to Replace a Tool75
- Two or more Tools of the same Type75
- Measuring Station76
- HDU - Heavy Duty Unit78
  - Crease Wheel Ø150 MM78
  - V-Notch Knife Tool80
  - HD Knife Tool85
  - Crease Adapter88
  - Perforation Wheel Ø60 MM88
  - Bevel Knife 4590
- Foam Knife92
- Dual HDU - Dual Heavy Duty Unit94
  - Dual HDU HD Perf Position96
  - New Mounting Procedure for HD Insert Tools98
- Variangle Unit100
  - Introduction100
  - Safety Precautions100
  - Tool Description101
  - Description of Knife Blade Adapters102
  - Tool Adjustment104
  - Basic Modes of Operation105
  - Workflows, Set-Up and Optimization107
  - Advanced Operations108
  - Work Area Limitations111
  - Material Lift112
- HPMU - High Power Milling Unit112
  - Introduction112
  - Tool Head Description113
  - Safety Issues115
  - Precautions117
  - Milling Advice121
  - Cleaner Device124
  - Bits and Bit Change124
  - Chuck Change and Cleaning126
  - Bit Slipping, Chuck Change130
  - Bit Length and Position130
  - Tool Adjustment131
  - Miscellaneous132
  - Lubricool (Multicut-HP Only)133
- Chiller no 1 (Blue Top) for HPMU136
  - Introduction136
  - Chiller Heater, Operation137
  - Chiller, Error Conditions139
- Chiller 2016 / Chiller 2020 for HPMU139
  - Introduction139
  - Startup140
  - Error Conditions141
- Vibracut142
- Rigid Material Knife (RM Knife Tool)144
- Hiforce Knife145
- Psaligraphy Knife148
- Presscut149
- Rotacut152
- Braille Tool155
- Corruspeed Knife159
  - Tool Adjustment161
- Braille Tool161
- Drill / Pen Tool166
- Drill Tool168
- Ballpoint Pen169
- Measuring Foot170
- Laser Pointer170
13 Maintenance171
- General171
- Daily Maintenance171
- Weekly Maintenance171
- Monthly Maintenance172
- Maintenance, External Equipment177
- Maintenance, Take up Unit177
  - General177
  - Spare Parts178
14 Fuse Replacement179
- MPU Fuses179
- 183183
- P1/P2 Fuses184
- Fuses on Various Tools186
- Chiller Fuse, Hyfra (Blue Top)187
- Heater for Chiller Fuse188
- Chiller 2016 / Chiller 2020 Fuse Replacement188
- Sound Insulating Box, Circuit Breaker for Fan189
- Takeup Unit, Fuse Replacement190
- Motorized Roll Feeder, Fuse Replacement191
15 Roll Feeder193
16 Collector Basket194
17 Takeup Unit195
- Introduction195
- Machine Description196
- Safety197
- Features and Components199
- General Operation200
- Applying Winding Material201
- Start the Takeup Unit202
- Using the Autogrip Shaft203
18 MRF Quick Start Guide206
19 MRF Weight List207
20 Vacuum Cleaner208
- Vacuum Cleaner, Zefiro208
  - How to Use208
- Vacuum Cleaner, High-Capacity, TB ESKO210
  - How to Use210
- Compact Vacuum Cleaner213
  - How to Use213
21 Install Software215
22 Frequently Asked Questions216
- Machine216
- Tools216
- Ipc217

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Esko Kongsberg XP Specifications

General

Brand	Esko
Model	Kongsberg XP
Category	Cutter
Language	English

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