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Esko Kongsberg V-Series - User Manual

Esko Kongsberg V-Series
144 pages
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Kongsberg V-series
User Manual
09 - 2017 | V-series

Table of Contents

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Summary

Preface

Change Record

Welcome to the Kongsberg V-series Manual

Using the Kongsberg V-series Manual

Manual Structure Overview

Explains the manual's main sections and their content.

Name Styles and Symbols Guide

Explains conventions for text styles, buttons, and symbols used in the manual.

Illustration and Diagram Orientation

Explains how to interpret orientation in diagrams and illustrations.

Local Language Support

Notes manual availability in multiple languages, with English illustrations.

Safety Regulations and Guidelines

Safety Regulations Introduction

States table conforms to safety regulations; hazards if instructions are not followed.

Operator Responsibilities

Outlines responsibilities of manufacturer, customer, and operators.

Operator Requirements for System Use

Lists requirements for personnel operating the system.

Definition of Intended Use

Defines 'Intended Use' and 'Non-intended Use' with examples and consequences.

Danger Zones Identification

Introduces danger zones around moving parts and their markings.

Hazard Zone Explanations

Details hazards from moving parts, laser radiation, and high voltage.

Clothing and Noise Warnings

Advises against loose clothing and recommends hearing protection.

Risk of Ejection of Parts

Warns of risks from breaking bits or ejected material.

i-Camera Strobing Light Warning

Warns about potential epileptic reactions from LED strobing light.

Safety Warning Symbols Explained

Explains various safety warning symbols used in the manual.

Safety Devices Overview

Provides an overview of safety devices with a diagram and list.

Emergency Stop Button Function

Explains the function and positions of the Emergency Stop button.

Warning Lamp States

Describes the meaning of the warning lamp's states (Off, On, Flashing).

DynaGuard Safety System

Explains the DynaGuard system, its components, and operation.

Recommended Protective Equipment

Recommends specific protective equipment for operators.

Malfunction Troubleshooting Procedures

States that troubleshooting and repair require authorized personnel.

Residual Safety Risks

Mentions residual safety risks to be aware of despite precautions.

System Description and Components

Naming Conventions

Explains component names and axis conventions with diagrams.

Main Power Switch Operation

Describes the main power switch and its positions.

Operator Panel Overview

Details the buttons and indicators on the operator panel.

Operator Panel Functions

Explains functions of Start, Pause, Vacuum, Jog, and other buttons.

Variable Blow Back Function

Explains the Blow Back function for conveyor belts and material handling.

Pressurized Air System

Describes the high-pressure air system components and requirements.

Available Application Programs

Lists available application programs like iPC, SysLoad, and HWT800.

Basic Operations and Sequences

Power On Sequence

Step-by-step guide to powering up the system.

Reset Safety System

Instructions to reset the safety system using the Pause button.

Power Off Sequence

Step-by-step guide to powering down the system.

Continue After Safety Break

Procedures to resume operation after a safety system activation.

Job Preparation Procedures

Job Preparation Introduction

Safety precautions and overview of job preparation steps.

Create Job Procedure

Steps to create a new job from an existing file.

Layer Setup Configuration

Instructions to access and ensure proper layer setup.

Production Setup Verification

Verifies production setup parameters like copies, speed, and registration.

Speed Setting for Jobs

Specifies job as High Accuracy or High Speed.

Flute;Grain Direction Setup

Verifies flute/grain direction corresponds to material.

Vacuum Zone Selection

Configures vacuum area for the job.

Job Execution Steps

Checks job readiness, positions material, starts vacuum and job.

Milling Production Checks

Pre-execution check for the vacuum cleaner.

Make a Pen Plot Procedure

Procedure for preparing and executing a pen plot.

X-Pad Workflows and Measurement

Explains manual and automatic tool height measurement using X-Pad.

X-Pad Calibration Procedures

Step-by-step guide for calibrating the X-Pad measuring pad.

Advanced Procedures and Techniques

Cutting Thick Materials Guide

Rules for cutting materials 45-50mm thick.

Hard Board Production Process

Procedure for preparing hard board materials using specific tools.

Multi Pass Milling Technique

Explains multi-pass milling for thicker materials.

Jobs with Reverse Operation

Describes using reverse operation for alignment and creasing.

Reference Point Settings

How to select and use different reference point settings.

System Setup and Configuration

System Setup Introduction

Explains functions and parameters important for V-system operation.

Adjust X1 to X2 Angle

Wizard to obtain correct angle between X and Y axes.

Register Table Size

Wizard to measure table size by moving the tool head.

Set Ruler Position

Sets ruler positions for accurate material alignment.

Set Main Reference Point

Establishes the main reference point on the cutting table.

Map Table Top Surface

Measures table top surface to create a map for depth control.

Reference Points and Coordinate System

Explains reference points and coordinate system origins.

Table Speed Configuration

Configures table speed for jobs and tools.

Table Acceleration Settings

Adjusts table acceleration for jobs and tools.

Jog Settings Configuration

Configures continuous and incremental jog speeds and directions.

Set Table Top Reference

Calibrates table top reference for tool height.

Router Setup Parameters

Configures router type and COM port for communication.

Board Size Feature Status

Notes that the board size feature is not implemented yet.

Tool Configuration and Adjustment

Tool Configuration Introduction

Introduction to the tool configuration and adjustment dialog.

Adjust Active Tool Wizard

How to access tool adjustment wizards and general adjustment procedures.

Tool Height Calibration Procedure

Step-by-step guide for calibrating tool height.

Lag Settings and Testing

Procedure for setting lag for rotating tools and performing lag tests.

Rotation Adjustment for Tools

Explains wizard and manual procedures for rotation adjustment.

Center Offset Adjustment

Explains wizard and manual procedures for center offset adjustment.

Manual Center Offset and Angle Adjustment

Fine-tuning center offset and angle using a dialog.

Tool Offset Adjustment

Adjusting tool offset relative to the laser pointer.

Maintain Tool List Options

Options to ignore, delete, or add tools to the tool list.

Tooling System and Components

Tool Handling and Care Guidelines

Guidelines for handling and caring for precision tools.

Tool Inserts with Built-in Motor

Information on tool inserts with built-in motors.

Tool Heads Overview

Overview of FlexiHead and MultiCUT tool heads and their capabilities.

Tool Head Mounting and Dismounting

Procedures for mounting and dismounting tool heads.

FlexiHead Tool Head Introduction

Introduction to the FlexiHead tool head.

FlexiHead Tool Head Description

Describes the components of the FlexiHead tool head.

FlexiHead Tool Insert Replacement

Instructions for replacing tool inserts in the FlexiHead.

MultiCUT Tool Head Introduction

Introduction to the MultiCUT special purpose tool head.

MultiCUT Chucks and Replacement

Information on available chucks and how to replace them.

MultiCUT Tool Head Components

Details the components and functions of the MultiCUT tool head.

MultiCUT Safety Issues

Safety precautions for unattended operation and vacuum cleaner use.

MultiCUT Safety Precautions

Safety advice regarding eye protection, hearing, spindle speed, and bits.

MultiCUT Handling Precautions

Precautions for chuck valve operation, air quality, and bit clamping.

Spindle Long Term Storage

Instructions for long term storage of spindles.

Replacement Spindle Recommendation

Recommendation to have a replacement spindle for regular production.

Routing Advice for Milling Bits

Advice on using milling bits, especially for thin materials.

Milling Bit and Feed Rate Guidelines

Guidelines on milling bits, feed rates, passes, and material hold-down.

Bits and Bit Change Procedure

Step-by-step guide on how to insert or replace a router bit.

Sleeve Adjustment Tool Usage

Explains the use of sleeve adjustment tools for milling bits.

Chuck Change and Cleaning

Procedure for cleaning the chuck and taper regularly.

Bit Slipping and Chuck Replacement

Identifies issues with chucks and when to replace them.

Bit Length and Position Guidelines

Guidelines for bit length and position for optimal performance.

False Air Valve Function

Explains the false air valve and its use for reducing suction force.

Tool Adjustment for FlexiHead

Details tool adjustments for FlexiHead and router positions.

Table Top and Height Adjustment

Rules for adjusting table top and tool height for MultiCUT.

Warm-Up and Suction House Cleaning

Covers warm-up procedures and suction house cleaning.

Chiller 1 Introduction

Introduction to Chiller 1 for MultiCUT-HP.

Chiller 1 Error Conditions

Lists common error signals and conditions for the chiller.

Chiller Heater Operation

Operation instructions for the optional chiller heater.

Chiller2016 Introduction

Introduction and specifications for Chiller2016.

Chiller2016 Startup Procedure

Prerequisites and steps for chiller startup.

Chiller2016 Error Conditions

Lists monitored error conditions for the chiller.

Measuring Foot Functions

Describes the functions of the measuring foot.

Laser Pointer Usage

Information on the Class II laser pointer and its use.

X-Pad Calibration

Procedure for calibrating the X-Pad measuring pad.

X-Pad Tool Depth Measurement

How X-Pad works and how to add depth for tool measurements.

X-Pad Measurement Limitations

Lists tools that can and cannot be measured using X-Pad.

Tool Inserts and Their Functions

Ball Point Pen Tool

Description, assembly, and pressure adjustment of the Ball Point Pen tool.

Bevel Knife Tool

Description of the Bevel Knife and how to replace its blade.

Bevel Knife U20 Tool

Description of the Bevel Knife U20, a tool for 20-degree cuts.

Braille Tool Introduction

Description of the Braille Tool for creating braille signage.

Braille Tool Operation and Components

Details the operation and components of the Braille Tool.

Braille Tool Setup and Calibration

Setup for braille patterns, including tool height and offset calibration.

Braille Job Creation and Settings

Guidance on creating braille job files and setting parameters.

CorruSpeed Knife Tool

Description of the CorruSpeed Knife for cutting corrugated materials.

CorruSpeed Knife Adjustment

Tool adjustment parameters for the CorruSpeed Knife.

Crease Tool Overview

Description of the Crease Tool for creasing wheels.

Crease Tool 60 mm

Description of the 60mm Crease Tool for liner cracking.

Crease Tool Adjustment

Tool adjustment parameters for Crease Tools.

Drill Tools Introduction

Introduction to drill tools.

Flexi Drill Tool

Description of the Flexi Drill Tool.

Reboard Drill Tool

Description of the Reboard Drill Tool for paper-based materials.

Drill Bit Dimensions

Drill bit requirements for proper tool operation.

Drill Tool Adjustment

Tool adjustment parameters for drill tools.

Drill Tool in ArtiosCAD

Information on using Drill Tool with ArtiosCAD.

Foam Knife Tool

Description of the Foam Knife for cutting foam materials.

Ink Tools Overview

Introduction to Liquid Ink Tool and Fibertip Tool.

Liquid Ink Tool

Description of the Liquid Ink Tool for ink drawing on foil.

Fibertip Tool

Description of the Fibertip Tool for ink drawing.

Ink Tool Adjustment

Tool adjustment parameters for Ink Tools.

KissCut Tool

Description of the KissCut tool for vinyl cutting.

KissCut Tool Components and Blade Replacement

Details KissCut components and procedures for replacing the knife blade.

KissCut Tool Adjustments and Operation

Covers KissCut tool pressure, foot solution, and adjustments.

MicroCut Tool

Description of the MicroCut tool for precise cutting depth.

MicroCut Tool Operation and Blade Change

Explains MicroCut cutting depth setting and blade change.

Psaligraphy Knife Tool

Description of the Psaligraphy Knife for fine detail cutting.

Psaligraphy Knife Adjustment

Tool adjustment parameters for the Psaligraphy Knife.

RBI 90-16 Rigid Board Insert

Description of the RBI 90-16 tool for rigid boards.

RBI 90-16 Operation and Adjustment

Covers RBI 90-16 knife blade insertion and tool adjustment.

Reciprocating Knife Tool

Description of Reciprocating Knife models and their use.

Reciprocating Knife Adjustment

Tool adjustment parameters for the Reciprocating Knife.

Rigid Material Knife Tool

Description of the Rigid Material Knife.

Rigid Material Knife Operation and Adjustment

Covers Rigid Material Knife blade insertion and tool adjustment.

RotaCut Tool

Description of the RotaCut tool for light materials like fabric.

RotaCut Knife Blade Replacement

Procedure for replacing the RotaCut knife blade.

RotaCut Layer Setup and Adjustment

Covers RotaCut layer setup, lag, width, and tool adjustment.

Static Knife Tool

Description of the Static Knife, a multipurpose tool.

Static Knife Operation and Blade Insertion

Covers static knife operation and blade insertion.

Static Knife Adjustment

Tool adjustment parameters for the Static Knife.

VI30-16 Knife Tool

Description of the VI30-16 Knife Tool.

VIxx Knife Tool Mounting and Adjustment

Procedure for mounting and adjusting VIxx Knife Tools.

VI45 Knife Tool

Description of the VI45 Knife Tool.

VI45-10;12 Knife Tool

Description of the VI45-10/12 Knife Tool.

VIxx;VI45 Knife Tool Depth and Adjustment

Covers cutting depth and adjustment for VIxx/VI45 Knife Tools.

Maintenance Procedures

Daily Maintenance Checklist

Routine daily checks and cleaning tasks for the equipment.

Weekly Maintenance Tasks

Weekly cleaning and lubrication of guide-ways and bearings.

External Equipment Maintenance

Maintenance for external equipment like PC and vacuum pump.

Fuse Replacement Guide

MPU Fuse Locations and Replacement

Location and procedure for replacing MPU fuses.

X1 Amplifier Fuse Replacement

Location and procedure for replacing X1 amplifier fuses.

X2 Amplifier Fuse Replacement

Location and procedure for replacing X2 amplifier fuses.

Y;Z Amplifier Fuse Replacement

Location and procedure for replacing Y/Z amplifier fuses.

Tool Rotation and Knife Fuses

Location and procedure for fuses related to tool rotation/knives.

Chiller2016 Fuse Replacement

Procedure for replacing fuses in the Chiller2016 unit.

Chiller2016 Fuse Details

Lists specific fuse details for Chiller2016 at different voltages.

Vacuum Cleaner Operation and Maintenance

Zefiro Vacuum Cleaner Operation

How to use the Zefiro vacuum cleaner, including filter shaking and container management.

TB ESKO Vacuum Cleaner Operation

How to use the TB ESKO high-capacity vacuum cleaner.

Compact Vacuum Cleaner Introduction

Introduction to the Compact Vacuum Cleaner.

Compact Vacuum Cleaner Container Emptying

Procedure for emptying the container of the Compact Vacuum Cleaner.

Software Installation Guide

Frequently Asked Questions (FAQ)

Machine Troubleshooting FAQs

FAQs related to machine power, safety system, and servo errors.

Tool Performance FAQs

FAQs related to tool cutting quality, offset, and alignment.

iPC Connection FAQs

FAQs related to iPC connection issues with the machine.

Firmware and Version Check

Checking firmware and PC/IPC version compatibility.

Esko Kongsberg V-Series Specifications

General IconGeneral
BrandEsko
ModelKongsberg V-Series
CategoryCutter
LanguageEnglish

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