EasyManua.ls Logo

Eutectic+Castolin TotalARC 2 4000 - User Manual

Default Icon
151 pages
Go to English
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
n
BETRIEBSANLEITUNG / ERSATZTEILLISTE
n
OPERATING MANUAL / SPARE PARTS LIST
n
MODE D’EMPLOI / LISTE DE PIÈCES DE RECHANGE
n
ISTRUZIONI PER L‘USO / LISTA DEI PEZZI DI RICAMBIO
n
MANUAL DE INSTRUCCIONES / LISTA DE REPUESTOS
TT
TT
T
otalArcotalArc
otalArcotalArc
otalArc
22
22
2
3000 / 4000 / 50003000 / 4000 / 5000
3000 / 4000 / 50003000 / 4000 / 5000
3000 / 4000 / 5000
© by Eutectic+Castolin - 303668 - 04/2000
Question and Answer IconNeed help?

Do you have a question about the Eutectic+Castolin TotalARC 2 4000 and is the answer not in the manual?

Summary

Safety Rules

General Safety and Personal Protective Equipment

Covers general remarks, PPE, and obligations for personnel and owners.

Hazardous Conditions and Precautions

Addresses risks from gases, sparks, electric shock, and specific danger spots.

Operational and Installation Safety

Outlines safety for installation, normal operation, and inspections.

Machine Modifications and Parts

Covers unauthorized alterations, spare parts usage, calibration, and warranty.

General Remarks

Principle of the Digital Family of Machines

Explains the microprocessor-controlled inverter power sources and their precision.

Machine Concept

Highlights the flexibility and adaptability of the modular product design.

Areas of Use

Describes the wide range of applications for TotalArc² 3000/4000/5000 in workshops and industry.

Description of Control Panel

Adjusting Dials

Controls welding power, amperage, wire feed speed, sheet thickness, and arc adjustments.

Parameter Selection Buttons

Buttons for selecting welding voltage, current, wire feed speed, and sheet thickness.

Process and Mode Selection Buttons

Buttons to select welding process (MIG/MAG, TIG, Manual) and MIG/MAG modes.

Torch Mode and Program Controls

Buttons for torch operation modes and selecting welding programs.

Indicators and Special Functions

Includes Overtemperature, HOLD, CLEAR indicators, and transition-arc range indicator.

Controls and Connections

Power Source Connections (TotalArc² 3000)

Details the various input/output sockets and connectors on the power source.

Power Source Connections (TotalArc² 4000;5000)

Details the various input/output sockets and connectors for the 4000/5000 models.

DS III Wire Feeder

Wire Feeder Connections

Describes the connection points for torch, remote control, gas, and interconnecting cables.

Wire Feeder Components

Identifies key components like the wire spool holder, 4-roller drive, and cooling connections.

Remote Control Units

RC 2 Remote-Control Unit

Details the controls and functions of the RC 2 remote control unit.

RC 4 Remote-Control Unit

Details the controls and functions of the RC 4 remote control unit.

Torch Operating Modes

2-Step Mode

Suitable for tacking, short seams, and automated welding.

4-Step Mode

Recommended for longer weld seams, offering controlled heat input.

4-Step Mode (Aluminium)

Specifically designed for welding aluminium, managing thermal conductivity.

Spot Welding

Used for welding overlapped sheets accessible from one side.

Starting to Use the Welding Machine

Initial Setup and Safety

Covers intended use, machine setup regulations, and mains connection.

Connecting the Wire Feeder and Gas Cylinder

Guides on mounting the wirefeeder, connecting the interconnecting cable, and gas cylinder.

Installing Torch and Starting Cooling Unit

Instructions for installing the welding torch and starting the cooling unit.

Wire Feeding and Roller Management

Procedures for setting gas rate, mounting wire spool, feeding wire, and changing rollers.

Welding Processes

MIG;MAG Welding

Detailed steps for MIG/MAG welding, including manual mode operation.

Manual Electrode Welding

Procedure for performing manual electrode welding.

TIG Welding

Procedure for performing TIG welding.

Job Mode Operation

Creating and Managing Jobs

Instructions for creating, copying, and overwriting welding jobs.

Retrieving and Deleting Jobs

Procedures for accessing and removing stored welding jobs.

The Set-up Menu

Accessing and Changing Parameters

Guides on accessing the setup menu for different processes and modifying parameters.

Process-Specific Parameters

Lists parameters for MIG/MAG, Manual Electrode, Spot, and Aluminium 4-step welding.

Advanced Menu Levels

2 nd - Second Level of Set-up Menu

Guides on accessing and navigating the second menu level for advanced functions.

PushPull Unit Adjustment

Instructions for adjusting the PushPull unit for optimal weld results.

Troubleshooting Guide

Error Messages and Remedies

Lists common error messages, their causes, and remedies.

Power Source Faults

Troubleshooting common faults with the power source, like no welding current.

Care and Maintenance

General Maintenance Procedures

Outlines safety precautions and procedures for machine cleaning and upkeep.

Technical Data

Power Source Specifications

Provides technical specifications for TotalArc² 3000/4000/5000 power sources.

Wire Feeder Specifications

Details technical specifications for the DS III wire feeder.

Diagrams and Lists

Circuit Diagram

Provides the electrical circuit diagram for the welding machine.

Connection Diagrams

Illustrates various connection schematics for the equipment.

Spare Parts Lists

Index to various spare parts lists.

TotalArc² 3000 Spare Parts

TotalArc² 3000 Spare Parts Diagrams

Diagrams illustrating the locations of spare parts for the TotalArc² 3000.

TotalArc² 3000 Spare Parts Descriptions

Detailed list and descriptions of spare parts for TotalArc² 3000.

TotalArc² 5000 Spare Parts

TotalArc² 5000 Spare Parts Diagrams

Diagrams illustrating the locations of spare parts for the TotalArc² 5000.

TotalArc² 4000;5000 Spare Parts Descriptions

Detailed list and descriptions of spare parts for TotalArc² 4000/5000.

DS III Wire Feeder Spare Parts

DS III Wire Feeder Spare Parts Diagrams

Diagrams illustrating the locations of spare parts for the DS III wire feeder.

DS III Wire Feeder Spare Parts Descriptions

Detailed list and descriptions of spare parts for the DS III wire feeder.

Roller System Spare Parts

Roller System Spare Parts Diagrams

Diagrams illustrating the locations of spare parts for roller systems.

Roller System Part Details

Specifications and details for roller system spare parts.

Remote Control Spare Parts

RC 2 Remote Control Spare Parts

Diagrams and parts list for the RC 2 remote control unit.

RC 4 Remote Control Spare Parts

Diagrams and parts list for the RC 4 remote control unit.

Cable Assembly Spare Parts

Cable Assembly Spare Parts Diagrams

Diagrams illustrating the locations of spare parts for cable assemblies.

Cable Assembly Part Descriptions

Detailed list and descriptions of spare parts for cable assemblies.

Eutectic+Castolin TotalARC 2 4000 Specifications

General IconGeneral
BrandEutectic+Castolin
ModelTotalARC 2 4000
CategoryWelding System
LanguageEnglish

Related product manuals