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Eutectic+Castolin POWERmax User Manual

Eutectic+Castolin POWERmax
57 pages
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OPERATING MANUAL / SPARE PARTS LIST
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POWER
max
© by Eutectic+Castolin - 304310 - 02/2002
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Eutectic+Castolin POWERmax Specifications

General IconGeneral
BrandEutectic+Castolin
ModelPOWERmax
CategoryWelding System
LanguageEnglish

Summary

Safety Rules

General Remarks and Obligations

General safety principles, intended use, and operator/personnel obligations.

Hazard Identification and PPE

Details hazards from gases, sparks, current, specific spots, and required PPE.

Operational & Installation Safety

Product Support & Compliance

Spares, Calibration, and Guarantee

Information on spare parts, calibration, CE marking, and product guarantee.

Product Overview

Principle and Machine Concept

Explains the POWERmax power source, its features, and general design.

Areas of Use

Illustrates applications for rod electrode and TIG welding.

Description of Controls

Control Panel Overview

Details the main switch, process selector, current dial, and indicators.

Connectors and Filters

Explains current sockets for welding and the dust filter function.

Getting Started

Intended Use and Setup

Reinforces intended use, IP protection, placement, and mains connection.

Rod Electrode Welding

Guides mains connection, voltage tolerance, and initial steps for rod electrode welding.

TIG Welding Operation

Hot-Start and Anti-Stick Functions

Explains Hot-Start and Anti-Stick protection for arc stability.

TIG Welding Procedure

Step-by-step guide for initiating TIG welding with a gas-valve torch.

Parameter Settings

Set-up Menu and Arc Force

Describes adjusting parameters in the set-up menu, focusing on the arc force setting.

Advanced Settings and Maintenance

Characteristic Parameter and Factory Settings

Details the characteristic parameter for CEL electrodes and provides factory setting tables.

Care, Maintenance, and Generator Power

Outlines maintenance procedures and suitability for generator-powered operation.

Technical Specifications and Troubleshooting

Technical Data

Lists key specifications like voltage, current, duty cycle, and protection degrees.

Troubleshooting Common Issues

Provides solutions for common errors like no welding current, overload, or machine faults.

Circuit Diagram

Electrical Schematics and Components

Lists available circuit diagrams and presents the detailed electrical schematic.

Spare Parts List

Component Identification and Ordering

Shows an exploded view and lists components with part numbers for ordering.

Company Contact Information

Worldwide Service Locations

Provides contact addresses and telephone numbers for Castolin Eutectic service centers.

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