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Eutectic+Castolin TotalARC 2 3000 User Manual

Eutectic+Castolin TotalARC 2 3000
151 pages
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BETRIEBSANLEITUNG / ERSATZTEILLISTE
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OPERATING MANUAL / SPARE PARTS LIST
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MODE D’EMPLOI / LISTE DE PIÈCES DE RECHANGE
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ISTRUZIONI PER L‘USO / LISTA DEI PEZZI DI RICAMBIO
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MANUAL DE INSTRUCCIONES / LISTA DE REPUESTOS
TT
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otalArcotalArc
otalArcotalArc
otalArc
22
22
2
3000 / 4000 / 50003000 / 4000 / 5000
3000 / 4000 / 50003000 / 4000 / 5000
3000 / 4000 / 5000
© by Eutectic+Castolin - 303668 - 04/2000
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Eutectic+Castolin TotalARC 2 3000 Specifications

General IconGeneral
Input Frequency50/60 Hz
Protection ClassIP 23
Insulation ClassH
Welding Current Range30 - 300 A
Duty Cycle60% at 300A

Summary

Safety Rules and Precautions

General Remarks on Safety

General safety principles and user qualifications for operating the welding machine.

Intended Use Only

Describes the scope of use and required adherence to the operating manual.

Owner and Personnel Obligations

Defines responsibilities for owner and personnel regarding safety training and compliance.

Personal Protective Equipment (PPE)

Essential PPE for operator safety during welding operations.

Hazards from Gases, Vapours, and Sparks

Addresses risks from noxious gases, vapours, and flying sparks during welding.

Hazards from Electrical Current

Highlights dangers from mains and welding current, including electric shock.

Particular Danger Spots

Identifies specific areas or situations requiring extra caution during operation.

Informal and Installation Safety Precautions

Manual accessibility, safety warnings, and installation location safety measures.

Operational Safety and Inspections

Ensures safe operation, regular checks, and adherence to maintenance schedules.

Description of Control Panel

Controls and Connections Overview

Power Source TotalArc² 4000 / 5000

DS III Wire Feeder

RC 2 Remote-Control Unit

Starting to Use the Welding Machine

MIG/MAG Welding Procedures

MIG/MAG Welding Setup

Detailed steps for setting up and performing MIG/MAG welding.

Manual MIG/MAG Mode

Describes the MIG/MAG manual operating mode without synergic function.

Manual Electrode Welding

Manual Electrode Welding Procedure

Instructions for performing manual electrode welding.

TIG Welding Procedure

TIG Welding Setup and Operation

Instructions for performing TIG welding with a gas-valve torch.

Job Mode for Welding Engineering

Overview of Job Mode Functionality

Enhances welding fabrication quality by creating, copying, deleting, and retrieving jobs.

Creating a New Welding Job

Steps to create a new welding job by setting parameters.

Copying or Overwriting Existing Jobs

How to copy an existing job to another program location.

Retrieving and Deleting Stored Jobs

Procedures to retrieve and delete stored welding jobs.

The Set-up Menu and Parameters

Second Level Set-up Menu Functions

PushPull Unit Adjustment

Detailed guide on adjusting the PushPull unit for optimal weld results.

Troubleshooting Welding Machine Issues

Interpreting Display Error Messages

Lists common error messages, their causes, and remedies.

Specific Error Codes and Causes

Details specific error codes like no|PrG, tP1-tP3, tS1-tS3, tSt, Err 049-E16, Et0, r E30-E34, EFd 8.1-9.2.

Troubleshooting Machine Operation Faults

Addresses issues like no function, no current, trigger problems, and gas supply faults.

Troubleshooting Welding Quality Faults

Addresses poor welding properties and irregular wirefeed issues.

Care and Maintenance Procedures

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