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Tetrix 451 AC/DC AW FW
EWM Tetrix 451 AC/DC AW FW - User Manual
130 pages
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Operating instructi
ons
EN
Welding machines and
accessories
Tetrix 351
A
C/D
C
A
W FW
Tetrix 451
A
C/D
C
A
W FW
Tetrix 551
A
C/D
C
A
W FW
099
-000115-EW
501
Observe additional s
ystem document
s!
20.11.2017
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Jetzt
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2
Table of Contents
Main Page
Table of Contents
3
Contents
3
For Your Safety
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
Part of the Complete Documentation
9
Safety Instructions
9
Transport and Installation
13
Intended Use
14
Applications
14
Documents Which also Apply
14
Warranty
14
Declaration of Conformity
14
Welding in Environments with Increased Electrical Hazards
14
Service Documents (Spare Parts and Circuit Diagrams)
14
Calibration/Validation
14
Machine Description - Quick Overview
15
Tetrix 351 AC/DC AW
15
Front View
15
Rear View
17
Tetrix 451, 551 AC/DC AW
19
Front View
19
Rear View
21
Machine Control - Operating Elements
23
Function Sequence
25
Design and Function
27
Transport and Installation
27
Lifting by Crane
27
Ambient Conditions
28
In Operation
28
Transport and Storage
28
Machine Cooling
28
Workpiece Lead, General
28
Welding Torch Cooling System
29
Approved Coolants Overview
29
Maximal Hose Package Length
29
Adding Coolant
30
Notes on the Installation of Welding Current Leads
31
Stray Welding Currents
32
Mains Connection
32
Mains Configuration
33
TIG Cold Wire Welding
34
Connection Plan
34
Legend
35
Installation
36
Intermediate Hose Package Connection
36
TIG Hot Wire Welding
38
Connection Plan
38
Legend
39
Installation
40
Wire Feed Unit
40
Power Source for Hot Wire Welding
41
Mains Connection
42
Intermediate Hose Package Connection
43
Welding Data Display
44
Welding Parameter Setting
44
Setting the Welding Current (Absolute/Percentage)
44
Configuring the Welding Machine for Mechanical Arc Fusion Welding
45
Selecting a Welding Task by Means of the JOB List
45
Select Wire Speed Operating Mode (KORREKTUR / MANUELL)
45
Setting the Welding Current and Wire Speed
45
Operating Modes (Functional Sequences)
46
Explanation of Symbols
46
Non-Latched Mode
47
3-Cycle Operation
48
Latched Mode
48
TIG Welding
49
Welding Torch and Workpiece Line Connection
49
Connection Assignment, Welding Torch Control Cable
50
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
51
Connecting the Shielding Gas Supply
51
TIG Synergic Operating Principle
52
Synergic Parameter Setting in the Functional Sequence
53
Conventional Parameter Setting in the Functional Sequence
53
Set the Operating Principle (Conventional/Synergic)
53
Welding Task Selection
54
Gas Test or "Rinse Hose Package
54
Gas Test
55
Purge Hose Package" Function
55
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
56
Tungsten Balling Function
56
AC Balance (Optimise Cleaning Effect and Penetration Characteristics)
57
AC Amplitude Balance
57
Arc Ignition
58
HF Ignition
58
Liftarc
58
Automatic Cut-Out
58
Operating Modes (Functional Sequences)
59
Explanation of Symbols
59
Non-Latched Mode
59
Latched Mode
60
Spotarc
62
Spotmatic
63
Non-Latched Operation, Version C
65
Alternating Current Waveforms
66
Pulse Welding
67
Automated Pulses
67
Thermal Pulsing
67
Metallurgical Pulsing (Khz Pulsing)
69
AC Special
71
TIG Antistick
71
Activarc
72
Simultaneous Welding on both Sides, Synchronisation Types
72
Synchronisation Via Mains Voltage (50Hz / 60Hz)
72
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
73
Expert Menu (TIG)
74
MMA Welding
75
Connecting the Electrode Holder and Workpiece Lead
75
Welding Task Selection
77
Welding Current Polarity Reversal (Polarity Reversal)
77
Selection and Adjustment
77
Frequency and Balance Setting
78
Hotstart
78
Hotstart Current
79
Hotstart Time
79
Arcforce
80
Antistick
80
Average Value Pulsing in the Vertical-Up Position (PF)
81
Organising Welding Tasks (Mode "JOB Manager")
83
Explanation of Symbols
83
Creating a New JOB in the Memory or Copying a JOB
84
Loading an Existing JOB from the Free Memory
85
Resetting an Existing JOB to the Factory Setting (Reset JOB)
85
Resetting Jobs 1-128 to the Factory Setting (Reset All Jobs)
86
Exit JOB Manager Without Changes
86
Welding Programs
87
Selection and Adjustment
87
Specifying Max. No. of Accessible Programs
87
Example "Program with Synergetic Setting
88
Example "Program with Conventional Setting
88
Accessories for Switching over Programs
88
Remote Control
88
Rt1 19Pol
88
Rtg1 19Pol
89
Rtp1 19Pol
89
Rtp2 19Pol
89
RTP3 Spotarc 19POL
89
Rt Ac 1 19Pol
89
Rt Pws 1 19Pol
89
Rtf1 19Pol
89
RTF Start Ramp
90
RTF Response
91
Welding Torch (Operating Variants)
91
Tapping Function (Tap Torch Trigger)
91
Torch Mode Setting
91
Up/Down Speed
92
Current Jump
92
Standard TIG Torch (5-Pole)
92
TIG Up/Down Torch (8-Pole)
95
Potentiometer Torch (8-Pole)
97
Configuring the TIG Potentiometer Torch Connection
98
RETOX TIG Torch (12-Pole)
99
Specifying Max. No. of Accessible Jobs
100
Interfaces for Automation
100
Automation Interface
101
Remote Control Connection Socket, 19-Pole
102
RINT X12 Robot Interface
102
BUSINT X11 Industrial Bus Interface
102
PC Interface
103
Power-Saving Mode (Standby)
103
Access Control
104
Machine Configuration Menu
105
Selecting, Changing and Saving Parameters
105
Aligning the Cable Resistance
110
Maintenance, Care and Disposal
112
General
112
Cleaning
112
Dirt Filter
112
Maintenance Work, Intervals
113
Daily Maintenance Tasks
113
Monthly Maintenance Tasks
113
Annual Test (Inspection and Testing During Operation)
113
Disposing of Equipment
114
Rectifying Faults
115
Checklist for Rectifying Faults
115
Warnings
116
Error Messages
117
Resetting Welding Parameters to the Factory Settings
118
Display Machine Control Software Version
118
Vent Coolant Circuit
119
Technical Data
120
Tetrix 351 AC/DC AW
120
Tetrix 451 AC/DC AW
121
Tetrix 551 AC/DC AW
122
Accessories
123
Remote Controls and Accessories
123
Welding Torch Cooling System
123
Options
123
Tetrix 351 AC/DC
123
Tetrix 451, 551 AC/DC
124
General Accessories
124
Simultaneous Welding on both Sides, Synchronisation Types
124
Synchronisation Via Cable (Frequency 50Hz to 200Hz)
124
Synchronisation Via Mains Voltage (50Hz / 60Hz)
124
Computer Communication
124
System Components
124
JOB-List
125
Parameter Overview - Setting Ranges
129
TIG Welding
129
MMA Welding
129
Overview of EWM Branches
130
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EWM Tetrix 451 AC/DC AW FW Specifications
General
Brand
EWM
Model
Tetrix 451 AC/DC AW FW
Category
Welding System
Language
English
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