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Tetrix 351 AC/DC Smart FW
EWM Tetrix 351 AC/DC Smart FW User Manual
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Operating instructions
Welding machine
Tetrix 351 AC/DC Smart FW
Tetrix 451 AC/DC Smart FW
Tetrix 551 AC/DC Smart FW
099
-000135-EW501
10.07.2014
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2
Table of Contents
General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Lifting by Crane
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
TIG Welding
16
TIG Activarc Welding
16
Spotarc
16
Spotmatic
16
MMA Welding
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description - Quick Overview
18
Tetrix 351 AC/DC
18
Front View
18
Rear View
20
Tetrix 451, 551 AC/DC
22
Front View
22
Rear View
24
Machine Control - Operating Elements
26
Function Sequence
27
Design and Function
28
General
28
Installation
29
Machine Cooling
29
Workpiece Lead, General
29
Welding Torch Cooling System
30
List of Coolants
30
Adding Coolant
31
Mains Connection
32
Mains Configuration
32
Notes on the Installation of Welding Current Leads
33
TIG Welding
35
Welding Torch and Workpiece Line Connection
35
Torch Connection Options and Pin Assignments
36
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
37
Connecting the Shielding Gas Supply
37
Setting the Shielding Gas Quantity
38
Select Welding Task
39
Welding Data Display
39
Welding Parameter Setting
39
Expert Menu (TIG)
40
Arc Ignition
41
HF Ignition
41
Liftarc Ignition
41
Automatic Cut-Out
41
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
42
Optimal and Fast Spherical Cup Formation
42
Function Sequences/Operating Modes
43
Explanation of Symbols
43
Non-Latched Mode
44
Latched Mode
45
TIG Spotarc
46
Spotmatic
48
Non-Latched Operation, Version C
50
Automated Pulses
51
TIG Pulses - Non-Latched Operation
51
TIG Pulses - Latched Operation
51
TIG Activarc Welding
52
Welding Torch (Operating Variants)
53
Tap Torch Trigger (Tapping Function)
53
Torch Mode and Up/Down Speed Setting
54
Standard TIG Torch (5-Pole)
55
TIG Up/Down Torch (8-Pole)
57
Potentiometer Torch (8-Pole)
59
Configuring the TIG Potentiometer Torch Connection
60
Setting the First Increment
61
MMA Welding
62
Connecting the Electrode Holder and Workpiece Lead
62
Select Welding Task
63
Hotstart Current and Hotstart Time
63
Arcforce
65
Antistick
65
Remote Control
66
Manual Remote Control RT1 19POL
66
RTG1 19POL Manual Remote Control
66
Manual Remote Control RTP1 19POL
66
Manual Remote Control RTP2 19POL
66
RTP3 Spotarc 19POL Manual Remote Control
66
Manual Remote Control RT AC 1 19POL
66
Manual Remote Control RT PWS 1 19POL
67
Foot-Operated Remote Control RTF1 19POL
67
Ramp Function Foot-Operated Remote Control RTF 1
68
Foot-Operated Remote Control RTF2 19POL 5M
68
PC Interface
69
Interfaces for Automation
69
Remote Control Connection Socket, 19-Pole
70
TIG Interface for Mechanised Welding
71
Simultaneous Welding on both Sides, Synchronisation Types
72
Synchronisation Via Mains Voltage (50Hz / 60Hz)
72
Selection and Adjustment
72
Machine Configuration Menu
72
Selecting, Changing and Saving Parameters
72
Maintenance, Care and Disposal
76
General
76
Maintenance Work, Intervals
76
Daily Maintenance Tasks
76
Visual Inspection
76
Functional Test
76
Monthly Maintenance Tasks
76
Annual Test (Inspection and Testing During Operation)
77
Disposing of Equipment
77
Manufacturer's Declaration to the End User
77
Meeting the Requirements of Rohs
77
Rectifying Faults
78
Checklist for Rectifying Faults
78
Error Messages (Power Source)
80
Resetting Welding Parameters to the Factory Settings
82
Display Machine Control Software Version
83
Vent Coolant Circuit
84
Technical Data
85
Tetrix 351, 451, 551 AC/DC
85
Accessories
86
Remote Controls and Accessories
86
Options
86
Tetrix 351 AC/DC
86
Tetrix 451, 551 AC/DC
86
Tetrix 351, 451, 551 AC/DC
86
General Accessories
87
Simultaneous Welding on both Sides, Synchronisation Types
87
Synchronisation Via Mains Voltage (50Hz / 60Hz)
87
Computer Communication
87
Overview of EWM Branches
88
Appendix A
88
4
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EWM Tetrix 351 AC/DC Smart FW Specifications
General
Brand
EWM
Model
Tetrix 351 AC/DC Smart FW
Category
Welding System
Language
English
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