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Tetrix 300 AC/DC Comfort
EWM Tetrix 300 AC/DC Comfort User Manual
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Operating instructions
Welding machine
GB
Tetrix 300 AC/DC Comfort
099-000120-EW501
26.07.2011
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2
Table of Contents
Default Chapter
2
General Instructions
2
1 Contents
3
Table of Contents
3
2 Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
3 Intended Use
14
Applications
14
TIG Welding
14
MMA Welding
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
4 Machine Description - Quick Overview
16
Front View
16
Rear View
18
Machine Control - Operating Elements
20
Function Sequence
22
5 Design and Function
24
General
24
Transport and Installation
25
Machine Cooling
25
Workpiece Lead, General
25
Mains Connection
26
Mains Configuration
26
TIG Welding
27
Welding Torch and Workpiece Line Connection
27
Torch Connection Options and Pin Assignments
28
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
28
Connecting the Shielding Gas Supply
29
Setting the Shielding Gas Quantity
30
Gas Test
30
Select Welding Task
31
Manual, Standard Operation (JOB 0)
31
Save Welding Tasks (Jobs)
32
Welding Data Display
32
Welding Parameter Setting
32
Arc Ignition
33
HF Ignition
33
Liftarc Ignition
33
Automatic Cut-Out
33
Optimising the Ignition Characteristics for Pure Tungsten Electrodes
34
Manual, Standard Operation (JOB 0)
34
JOB Operation (JOB 1 to 7)
34
Optimal and Fast Spherical Cup Formation
35
Function Sequences/Operating Modes
36
Explanation of Symbols
36
Spotarc
39
Spotmatic
41
Non-Latched Operation, Version C
42
Pulses, Function Sequences
43
TIG Pulses - Non-Latched Operation
43
TIG Pulses - Latched Operation
43
Pulse Variants
44
Pulses (Thermal Pulses)
44
Khz Pulses (Metallurgic Pulses)
45
Automated Pulses
45
AC Pulses
46
AC Special
46
TIG Activarc Welding
47
Welding Torch (Operating Variants)
48
Tap Torch Trigger (Tapping Function)
48
Torch Mode and Up/Down Speed Setting
49
Standard TIG Torch (5-Pole)
50
TIG Up/Down Torch (8-Pole)
52
Potentiometer Torch (8-Pole)
54
RETOX TIG Torch (12-Pole)
55
Setting the First Increment
56
MMA Welding
57
Connecting the Electrode Holder and Workpiece Lead
57
Select Welding Task
58
Hotstart Current and Hotstart Time
59
Switching the Welding Current Polarity
60
Arcforce
60
Antistick
60
Protecting Welding Parameters from Unauthorised Access
60
Remote Control
61
Manual Remote Control RT 1
61
RTG1 19POL Manual Remote Control
61
Manual Remote Control RTP 1
61
Manual Remote Control RTP 2
61
RTP 3 Manual Remote Control
61
Manual Remote Control RT AC 1
61
Manual Remote Control RT PWS 1
62
Foot-Operated Remote Control RTF 1
62
PC Interface
63
Simultaneous Welding on both Sides, Synchronisation Types
64
Synchronisation Via Mains Voltage (50Hz / 60Hz)
64
Selection and Adjustment
64
Interfaces for Automation
65
TIG Interface for Mechanised Welding
65
Remote Control Connection Socket, 19-Pole
66
Advanced Settings
67
Setting Slope Times for Secondary Current AMP% or Pulse Edges
67
TIG Non-Latched Operating Mode, C Version
68
Configuring the TIG Potentiometer Torch Connection
69
Welding Current Display (Ignition, Secondary, End and Hotstart Currents)
70
Ramp Function Foot-Operated Remote Control RTF 1
71
Menus and Sub-Menus on the Machine Control
72
Direct Menus (Direct Access to Parameters)
72
Expert Menu (TIG)
72
Machine Configuration Menu
73
6 Maintenance, Care and Disposal
76
General
76
Maintenance Work, Intervals
76
Daily Maintenance Tasks
76
Monthly Maintenance Tasks
76
Annual Test (Inspection and Testing During Operation)
76
Maintenance Work
77
Disposing of Equipment
77
Manufacturer's Declaration to the End User
77
Meeting the Requirements of Rohs
77
7 Rectifying Faults
78
Customer Checklist
78
Machine Faults (Error Messages)
80
Resetting Welding Parameters to the Factory Settings
81
Display Machine Control Software Version
82
General Operating Problems
82
Interface for Mechanised Welding
82
8 Technical Data
83
Tetrix 300 AC/DC Comfort
83
9 Accessories
84
Remote Controls and Accessories
84
Welding Torch Cooling System
84
Transportsysteme
84
General Accessories
84
Options
84
Computer Communication
84
Overview of EWM Branches
85
10 Appendix A
85
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EWM Tetrix 300 AC/DC Comfort Specifications
General
Brand
EWM
Model
Tetrix 300 AC/DC Comfort
Category
Welding System
Language
English
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